INPUT SHAFT DISASSEMBLY

PROCEDURE


  1. INSPECT 6TH GEAR THRUST CLEARANCE

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  2. INSPECT 5TH GEAR THRUST CLEARANCE

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  3. INSPECT 4TH GEAR THRUST CLEARANCE

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  4. INSPECT 3RD GEAR THRUST CLEARANCE

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  5. INSPECT 6TH GEAR RADIAL CLEARANCE

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  6. INSPECT 5TH GEAR RADIAL CLEARANCE

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  7. INSPECT 4TH GEAR RADIAL CLEARANCE

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  8. INSPECT 3RD GEAR RADIAL CLEARANCE

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  9. REMOVE REAR INPUT SHAFT BEARING SHAFT SNAP RING


    1. A01M0N0

      Using a snap ring expander, remove the rear input shaft bearing shaft snap ring.

  10. REMOVE 6TH GEAR SUB-ASSEMBLY


    1. A01LXMYN01

      Using SST and a press, remove the rear input shaft radial ball bearing and 6th gear sub-assembly from the input shaft.

      SST
      09950-00020
      09950-60010   ( 09951-00270 )
      09950-70010   ( 09951-07100 )

      Note


      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from dropping.

  11. REMOVE 6TH GEAR NEEDLE ROLLER BEARING


    1. A01M2Q2

      Remove the 6th gear needle roller bearing from the inner 6th gear bearing race.

  12. REMOVE NO. 5 SYNCHRONIZER RING (for 6th Gear)


    1. A01M3IO

      Remove the No. 5 synchronizer ring (for 6th gear) from the No. 3 transmission clutch hub.

  13. REMOVE INNER 6TH GEAR BEARING RACE


    1. A01LW6A

      Remove the inner 6th gear bearing race from the input shaft.

  14. REMOVE INNER 6TH GEAR BEARING RACE LOCK BALL


    1. A01LZM0C08
      *a Magnet Hand

      Using a magnet hand, remove the inner 6th gear bearing race lock ball from the input shaft.

  15. REMOVE NO. 3 TRANSMISSION HUB SLEEVE


    1. A01LW8C

      Remove the No. 3 transmission hub sleeve from the No. 3 transmission clutch hub.

  16. REMOVE NO. 3 SYNCHROMESH SHIFTING KEY


    1. A01LV67

      Remove the 3 No. 3 synchromesh shifting keys from the No. 3 transmission clutch hub.

  17. REMOVE 5TH GEAR


    1. A01M06ZN01

      Using SST and a press, remove the No. 3 transmission clutch hub, No. 5 synchronizer ring (for 5th gear) and 5th gear from the input shaft.

      SST
      09950-00020

      Note


      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from dropping.

  18. REMOVE 5TH GEAR NEEDLE ROLLER BEARING


    1. A01LWF9

      Remove the 5th gear needle roller bearing from the inner 5th gear bearing race.

  19. REMOVE INNER 5TH GEAR BEARING RACE


    1. A01LZZM

      Remove the inner 5th gear bearing race from the input shaft.

  20. REMOVE INNER 5TH GEAR BEARING RACE LOCK BALL


    1. A01M2E0C12
      *a Magnet Hand

      Using a magnet hand, remove the inner 5th gear bearing race lock ball from the input shaft.

  21. REMOVE 4TH GEAR


    1. A01LV37

      Remove the 4th gear from the input shaft.

  22. REMOVE 4TH GEAR NEEDLE ROLLER BEARING


    1. A01LWSV

      Remove the 4th gear needle roller bearing from the input shaft.

  23. REMOVE OUTER 2ND SYNCHRONIZER RING


    1. A01LXS6

      Remove the outer 2nd synchronizer ring from the No. 2 transmission clutch hub.

  24. REMOVE 4TH GEAR BEARING SPACER


    1. A01LV4Q

      Remove the 4th gear bearing spacer from the No. 2 transmission clutch hub.

  25. REMOVE NO. 2 TRANSMISSION HUB SLEEVE


    1. A01M1JU

      Remove the No. 2 transmission hub sleeve from the No. 2 transmission clutch hub.

  26. REMOVE NO. 2 SYNCHROMESH SHIFTING KEY


    1. A01LV67

      Remove the 3 No. 2 synchromesh shifting keys from the No. 2 transmission clutch hub.

  27. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING


    1. A01LY3X

      Using a snap ring expander, remove the No. 2 clutch hub setting shaft snap ring.

  28. REMOVE 3RD GEAR


    1. A01M0LEN01

      Using SST and a press, remove the No. 2 transmission clutch hub, No. 3 synchronizer ring and 3rd gear from the input shaft.

      SST
      09950-00020

      Note


      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from dropping.

  29. REMOVE 3RD GEAR NEEDLE ROLLER BEARING


    1. A01LZ47

      Remove the 3rd gear needle roller bearing from the input shaft.

  30. REMOVE FRONT INPUT SHAFT BEARING


    1. A01LY7X

      Using a press, remove the front input shaft bearing from the input shaft.

      Note

      Support the input shaft by hand to prevent it from dropping.