CLUTCH ACTUATOR(for EC65A) INSTALLATION

PROCEDURE


  1. INSTALL CLUTCH ACTUATOR ASSEMBLY

    A01TDN9N01

    1. Temporarily tighten the bolt A.

      Note

      Support the clutch actuator assembly until all 3 bolts are tightened.

    2. Install the bolt B.

      Torque:
      17 N*m  { 173 kgf*cm, 13 ft.*lbf }

    3. Install the bolt C.

      Torque:
      17 N*m  { 173 kgf*cm, 13 ft.*lbf }

    4. Fully tighten the bolt A.

      Torque:
      17 N*m  { 173 kgf*cm, 13 ft.*lbf }
    5. A01TDDT

      Using a 10 mm union nut wrench, install the bleeder clutch release tube.

      Torque:
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note


      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).

      • Use the torque value compensation formula to calculate the torque value for use when a torque wrench is combined with a tool such as a union nut wrench.

        Click here

    6. Connect the wire harness with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    7. Connect the clutch motor assembly connector.

    8. Connect the clutch stroke sensor connector.

  2. INSTALL NO. 2 BATTERY CARRIER

    Click here

  3. INSTALL BATTERY

    Click here

  4. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

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  5. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  6. INSTALL NO. 1 ENGINE COVER (w/ No. 1 Engine Cover)

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  7. INSTALL NO. 1 ENGINE UNDER COVER (for Half Cover Type)

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  8. INSTALL NO. 1 ENGINE UNDER COVER (for Full Cover Type)

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  9. BLEED CLUTCH LINE

    Click here

  10. PERFORM INITIALIZATION OF MULTI-MODE MANUAL TRANSMISSION SYSTEM

    Click here

  11. PERFORM LEARNING OF MULTI-MODE MANUAL TRANSMISSION SYSTEM

    Click here

  12. INSPECT FOR FLUID LEAK

    Tech Tips

    Check for leaks in the clutch system.