CLUTCH MASTER CYLINDER INSTALLATION

PROCEDURE


  1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY (for LHD)


    1. Install the clutch master cylinder bracket to the clutch master cylinder assembly.

    2. A01T9MGC01
      *A for 1ZR-FE, 1ZR-FAE, 1ND-TV, 8NR-FTS
      *B for 1NR-FE, 1WW
      A01TCE3 MP grease

      Apply MP grease to the contact surfaces between the clutch master cylinder push rod clevis with hole pin and clutch master cylinder push rod clevis bushing.

    3. Connect the clutch master cylinder push rod clevis to the clutch pedal sub-assembly with the clutch master cylinder push rod clevis with hole pin.

      Tech Tips

      Install the clutch master cylinder push rod clevis with hole pin from the right side of the vehicle.

    4. Install the clip to the clutch master cylinder push rod clevis with hole pin.

    5. Install the clutch master cylinder assembly to the vehicle body with the 2 nuts.

      Torque:
      17.5 N*m  { 178 kgf*cm, 13 ft.*lbf }

  2. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY (for RHD)


    1. Install the clutch master cylinder bracket to the clutch master cylinder assembly.

    2. A01TA1JC01
      *A for 1ZR-FAE, 1ND-TV, 1NR-FE, 8NR-FTS
      *B for 1WW
      A01TCE3 MP grease

      Apply MP grease to the sliding portions of the clutch master cylinder push rod clevis and clutch pedal sub-assembly.

    3. Install the clutch master cylinder push rod clevis to the cutout of the clutch pedal sub-assembly from the left side of the vehicle and push it downward.

    4. Install the clutch master cylinder assembly to the vehicle body with the 2 nuts.

      Torque:
      17.5 N*m  { 178 kgf*cm, 13 ft.*lbf }

      Note

      Check that the push rod cannot be turned 30° or more in order to confirm that the clevis is securely engaged in the pedal.

  3. CONNECT CLUTCH LINE

    A01TDQLC01
    *a Torque Wrench Fulcrum Length

    1. Using a 10 mm union nut wrench, connect the clutch line.

      Torque:
      Specified tightening torque
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a 10 mm union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

        13 N*m (133 kgf*cm, 10 ft.*lbf)

  4. CONNECT CLUTCH RESERVOIR TUBE


    1. Connect the clutch reservoir tube to the clutch master cylinder assembly with the clip.

  5. INSTALL BRAKE BOOSTER ASSEMBLY (for LHD)

    Click here

  6. FILL RESERVOIR WITH BRAKE FLUID

    Click here

  7. BLEED CLUTCH LINE (for EC60)

    Click here

  8. BLEED CLUTCH LINE (for EC61)

    Click here

  9. BLEED CLUTCH LINE (for EC69)

    Click here

  10. BLEED CLUTCH LINE (for EC6A)

    Click here

  11. BLEED CLUTCH LINE (for EA66)

    Click here

  12. INSPECT BRAKE FLUID LEVEL IN RESERVOIR

    Click here

  13. INSPECT FOR FLUID LEAK

    Tech Tips

    Check for leakage in the clutch system.

  14. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY (for LHD)

    Click here

  15. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY (for RHD)

    Click here

  16. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover)