CLUTCH UNIT(for EA66) REMOVAL

PROCEDURE


  1. REMOVE MANUAL TRANSAXLE ASSEMBLY

    Click here

  2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY


    1. A002ZT6

      Remove the clutch release fork sub-assembly with the clutch release bearing assembly from the manual transaxle assembly.

  3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY


    1. A00315R

      Remove the clutch release bearing assembly and release bearing hub clip from the clutch release fork sub-assembly.

  4. REMOVE CLUTCH RELEASE FORK SUPPORT BOOT


    1. A003165

      Remove the clutch release fork support boot and snap ring from the clutch release fork sub-assembly.

  5. REMOVE RELEASE FORK SUPPORT


    1. A00309W

      Remove the release fork support from the manual transaxle assembly.

  6. REMOVE CLUTCH RELEASE FORK BOOT


    1. A0030A9

      Remove the clutch release fork boot from the manual transaxle assembly.

  7. REMOVE CLUTCH COVER ASSEMBLY


    1. A00313KC01
      *a Matchmark

      Align the matchmark on the clutch cover assembly with the one on the flywheel sub-assembly.

    2. Loosen each bolt 180° at a time until the spring tension is released.

      Note

      Following the order in the illustration, make sure to uniformly loosen the bolts 180° at a time.

    3. Remove the 6 bolts and pull off the clutch cover assembly.

      Note

      Do not drop the clutch disc assembly.

  8. REMOVE CLUTCH DISC ASSEMBLY

    Note

    Keep the lined part of the clutch disc assembly, pressure plate, and surface of the flywheel sub-assembly away from oil and foreign matter.