CLUTCH PEDAL(for LHD) REMOVAL

PROCEDURE


  1. REMOVE MAIN BODY ECU (INSTRUMENT PANEL JUNCTION BLOCK)

    Click here

  2. DISCONNECT CONNECTORS

    Click here

  3. REMOVE CLUTCH PEDAL SWITCH ASSEMBLY

    Click here

  4. REMOVE NO. 2 CLUTCH PEDAL SWITCH ASSEMBLY

    Click here

  5. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN


    1. A01LYQQC01
      *A for 1ZR-FE, 1ZR-FAE, 1ND-TV, 8NR-FTS
      *B for 1NR-FE, 1WW

      Remove the clip from the clutch master cylinder push rod clevis with hole pin.

    2. Remove the clutch master cylinder push rod clevis with hole pin from the clutch pedal sub-assembly.

  6. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY


    1. A01M2KG

      Remove the 2 nuts, bolt and clutch pedal support sub-assembly from the vehicle body.

    2. A01LW7K

      Remove the clip nut from the clutch pedal support sub-assembly.

  7. REMOVE CLUTCH PEDAL STOPPER BOLT


    1. A01M17N

      Remove the clutch pedal stopper bolt from the clutch pedal support sub-assembly.

  8. REMOVE CLUTCH PEDAL SPRING (for 1NR-FE)


    1. A01LX7N

      Remove the clutch pedal spring from the clutch pedal sub-assembly and clutch pedal support sub-assembly.

  9. REMOVE PEDAL WITH HOOK SPRING (except 1NR-FE)


    1. Mount the clutch pedal sub-assembly in a soft jaw vise.

      Note

      Be careful not to damage the clutch pedal sub-assembly in the vise.

    2. A01LWD2C01
      *1 Pedal With Hook Spring
      *2 Clutch Pedal Spring Holder
      *3 Turnover Bushing

      While the clutch pedal sub-assembly is fully depressed, remove the pedal with hook spring from the clutch pedal sub-assembly and clutch pedal support sub-assembly.

    3. Remove the clutch pedal spring holder from the clutch pedal support sub-assembly.

    4. Remove the turnover bushing from the clutch pedal sub-assembly.

  10. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    1. A01LW5U

      Remove the bolt and nut.

    2. Remove the clutch pedal sub-assembly from the clutch pedal support sub-assembly.

  11. REMOVE CLUTCH PEDAL PAD


    1. A01M2TG

      Remove the clutch pedal pad from the clutch pedal sub-assembly.

  12. REMOVE CLUTCH PEDAL BUSHING


    1. A01M0O1

      Remove the 2 clutch pedal bushings from the clutch pedal sub-assembly.

  13. REMOVE NO. 1 CLUTCH PEDAL CUSHION


    1. A01M293

      Using needle-nose pliers, remove the 2 No. 1 clutch pedal cushions from the clutch pedal sub-assembly.

  14. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING


    1. A01M1J0

      Using an 8 mm hexagon wrench and a hammer, remove the clutch master cylinder push rod clevis bushing from the clutch pedal sub-assembly.