EXHAUST GAS TEMPERATURE SENSOR(w/ Glow Plug Controller) INSTALLATION

PROCEDURE


  1. INSTALL NO. 2 EXHAUST GAS TEMPERATURE SENSOR

    Note

    If the No. 2 exhaust gas temperature sensor is dropped, replace it with a new one.


    1. B0044TVC01
      *a Torque Wrench Fulcrum Length

      Using a 14 mm union nut wrench, install the No. 2 exhaust gas temperature sensor to the No. 2 exhaust manifold.

      Torque:
      Specified tightening torque
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a 14 mm union nut wrench (fulcrum length of 25 mm (0.984 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 26 N*m (265 kgf*cm, 19 ft.*lbf)

  2. INSTALL NO. 2 EXHAUST MANIFOLD

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  3. INSTALL DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY

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  4. INSTALL NO. 4 MANIFOLD SUPPORT BRACKET

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  5. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

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  6. INSTALL NO. 5 MANIFOLD SUPPORT BRACKET

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  7. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR

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  8. INSTALL FRONT EXHAUST PIPE ASSEMBLY

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  9. INSTALL FRONT CENTER FLOOR BRACE SUB-ASSEMBLY

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  10. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

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  11. INSTALL NO. 1 TURBO INSULATOR

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  12. INSTALL NO. 1 AIR TUBE

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  13. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

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  14. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

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  15. INSTALL BATTERY

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  16. INSTALL NO. 2 HOSE TO HOSE TUBE (for LHD)

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  17. INSTALL NO. 2 HOSE TO HOSE TUBE (for RHD)

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  18. INSTALL NO. 2 ENGINE COVER BRACKET

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  19. INSTALL SENSOR BRACKET

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  20. INSTALL DIFFERENTIAL PRESSURE SENSOR ASSEMBLY

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  21. INSTALL EXHAUST GAS TEMPERATURE SENSOR

    Note

    If the exhaust gas temperature sensor is dropped, replace it with a new one.


    1. B004406C02
      *a Torque Wrench Fulcrum Length

      Using a 14 mm union nut wrench, install the exhaust gas temperature sensor to the No. 2 exhaust manifold.

      Torque:
      Specified tightening torque
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a 14 mm union nut wrench (fulcrum length of 25 mm (0.984 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 26 N*m (265 kgf*cm, 19 ft.*lbf)

    2. Engage the clamp to connect the wire harness to the wire harness clamp bracket.

    3. Engage the claw to connect the exhaust gas temperature sensor connector to the wire harness clamp bracket.

    4. Install the wire harness clamp bracket to the timing chain cover assembly with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    5. Connect the exhaust gas temperature sensor connector.

  22. INSTALL WIRE HARNESS CLAMP BRACKET

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  23. INSTALL NO. 1 WIRE HARNESS HEAT INSULATOR

    Click here

  24. INSTALL OUTER COWL TOP PANEL


  25. INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL


  26. INSTALL WATER GUARD PLATE LH


  27. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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  28. INSTALL NO. 1 ENGINE COVER (w/ No. 1 Engine Cover)

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  29. LEARNING DIFFERENTIAL PRESSURE SENSOR ASSEMBLY

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  30. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  31. INSPECT FOR EXHAUST GAS LEAK