EGR VALVE REMOVAL

PROCEDURE


  1. DRAIN ENGINE COOLANT

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  2. REMOVE NO. 1 ENGINE COVER

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  3. REMOVE EGR VALVE BRACKET


    1. A00Y8MB

      Disconnect the 2 connectors and 2 wire harness clamps.

    2. A00YAB9

      Remove the 3 bolts and 2 EGR valve brackets.

  4. DISCONNECT NO. 7 WATER BY-PASS HOSE

    A00Y696

    1. Slide the clip and disconnect the No. 7 water by-pass hose from the EGR valve (electric EGR control valve assembly).

  5. DISCONNECT NO. 8 WATER BY-PASS HOSE

    A00Y8BS

    1. Slide the clip and disconnect the No. 8 water by-pass hose from the EGR valve (electric EGR control valve assembly).

  6. REMOVE NO. 2 EGR PIPE SUB-ASSEMBLY


    1. A00Y8A8

      Disconnect the electric EGR control valve connector from the EGR valve (electric EGR control valve assembly).

    2. A00YB14C01
      A00Y51D Bolt
      A00YA05 Nut

      Remove the 3 bolts, 2 nuts and No. 2 EGR pipe sub-assembly.

    3. Remove the 2 gaskets.

  7. REMOVE EGR VALVE (ELECTRIC EGR CONTROL VALVE ASSEMBLY)


    1. A00Y6F4

      Remove the EGR valve (electric EGR control valve assembly) and gasket.