FUEL PUMP DISASSEMBLY

PROCEDURE

1. REMOVE FUEL SENDER GAUGE ASSEMBLY

   Click here

2. REMOVE FUEL PUMP

   
   

   1. 

      Disconnect the fuel pump harness connector.

   2. 

      Disconnect the fuel pump filter hose from the fuel sub-tank.

   3. 

      *a	Tube
      *b	Fuel Sub-tank

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump from the fuel sub-tank.

      Note

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

      Click here

   4. 

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

   5. 

      *a	Fuel Filter
      *b	Suction Filter

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.

      Note

      
      

      • Do not damage the fuel filter.

      • Do not remove the suction filter from the fuel pump.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

   6. 

      Disconnect the fuel pump harness connector.

   7. 

      *1	O-ring
      *2	Fuel Pump Spacer
      *a	5.0 mm (0.197 in.)

      Remove the O-ring and fuel pump spacer from the fuel pump.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.