COMMON RAIL REMOVAL

CAUTION / NOTICE / HINT

Note


  • When replacing the injector assemblies (including exchanging the injector assemblies between the cylinders), common rail assembly, intake manifold or cylinder head, it is necessary to replace the injection pipes with new ones.

  • When replacing the supply pump assembly, common rail assembly, intake manifold or cylinder head, it is necessary to replace the fuel inlet pipe with a new one.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work.

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  2. REMOVE NO. 1 ENGINE COVER

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  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  4. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

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  5. SEPARATE ENGINE WIRE

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  6. REMOVE INJECTION PIPE SUB-ASSEMBLY

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  7. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

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  8. REMOVE COMMON RAIL ASSEMBLY


    1. A012JOO

      Slide the clip and disconnect the fuel hose.

    2. Remove the 2 bolts and common rail assembly.