ENGINE UNIT REMOVAL

PROCEDURE


  1. REMOVE VACUUM SURGE TANK


    1. A01TAZ4

      Slide the 2 clips and disconnect the 2 hoses.

    2. Remove the 2 bolts and vacuum surge tank.

  2. REMOVE INTAKE MANIFOLD


    1. A01TCJ8

      Remove the 2 bolts and disconnect the air tube from the cylinder head cover sub-assembly.

    2. A01TDPA

      Slide the 2 clamps and disconnect the 2 water by-pass hoses.

    3. A01TBKR

      Disconnect the 2 clamps.

    4. Slide the clamp and disconnect the ventilation hose from the intake manifold.

    5. Remove the 4 bolts, 2 nuts and intake manifold and intake manifold stay.

    6. Remove the No. 1 intake manifold to head gasket from the intake manifold.

  3. DISCONNECT FUEL TUBE SUB-ASSEMBLY

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  4. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

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  5. REMOVE NO. 1 DELIVERY PIPE SPACER

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  6. REMOVE FUEL INJECTOR ASSEMBLY

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  7. REMOVE IGNITION COIL ASSEMBLY


    1. A01TBS0C01
      *1 Engine Head Cover
      *2 Spark Plug Tube
      *3 Plug Cap

      Remove the 4 bolts and 4 ignition coil assemblies.

      Note

      When removing each ignition coil assembly, do not damage the plug cap on the engine head cover opening or the upper edge of the spark plug tube.

  8. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01TA66

      Remove the engine oil level dipstick.

    2. Remove the bolt and engine oil level dipstick guide.

    3. Remove the O-ring from the engine oil level dipstick guide.

  9. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

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  10. REMOVE MANIFOLD STAY

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  11. REMOVE EXHAUST MANIFOLD

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  12. REMOVE VENTILATION HOSE


    1. A01T8PW

      Slide the clip and remove the ventilation hose from the ventilation valve.

  13. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. A01TDK8

      Slide the clip and disconnect the No. 3 water by-pass hose from the water inlet housing.

  14. REMOVE NO. 1 WATER BY-PASS PIPE


    1. A01TBCA

      Remove the 2 bolts and No. 1 water by-pass pipe.

  15. DISCONNECT WATER BY-PASS HOSE


    1. A01T9DM

      Slide the clip and disconnect the water by-pass hose from the cylinder head sub-assembly.

  16. DISCONNECT WATER INLET HOSE


    1. A01TB7D

      Slide the 2 clamps and disconnect the water inlet hose.

  17. REMOVE WATER INLET

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  18. REMOVE THERMOSTAT

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