REAR CRANKSHAFT OIL SEAL INSTALLATION

PROCEDURE


  1. INSTALL REAR ENGINE OIL SEAL


    1. Apply MP grease to the lip of a new rear engine oil seal.

      Note

      Keep the lip free from foreign matter.

    2. A01LYULC02
      *a Tap in Depth

      Using SST and a hammer, tap in the rear engine oil seal.

      SST
      09223-15030
      09950-70010   ( 09951-07100 )

      Tech Tips

      Rear engine oil seal tap in depth: - 0.9 to 0.9 mm (- 0.0354 to 0.0354 in.)

  2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for CVT)


    1. Using SST, hold the crankshaft pulley.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021

    2. Clean the 8 bolts and 8 bolt holes.

    3. A01LZ68C02
      *1 Front Drive Plate Spacer (Reversible)
      *2 Rear Drive Plate Spacer
      *3 Drive Plate and Ring Gear Sub-assembly
      A01M03W Engine Side
      A01LZQW Transaxle Side

      Install the front drive plate spacer.

      Tech Tips

      Align the pin of the front drive plate spacer with the pin hole of the crankshaft.

    4. Install the drive plate and ring gear sub-assembly and rear drive plate spacer to the crankshaft.

    5. A01LZKUC18
      *a Adhesive

      Apply adhesive to 2 or 3 threads at the end of each of the 8 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    6. A01LVYXN01

      Install and uniformly tighten the 8 bolts in several steps in the sequence shown in the illustration.

      Torque:
      88 N*m  { 897 kgf*cm, 65 ft.*lbf }

      Note

      Do not start the engine for at least 1 hour after installing the drive plate and ring gear sub-assembly.

  3. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)


    1. Using SST, hold the crankshaft pulley.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021

    2. Clean the 8 bolts and 8 bolt holes.

    3. A01LZKUC18
      *a Adhesive

      Apply adhesive to 2 or 3 threads at the end of each of the 8 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    4. A01M2OQN01

      Install and uniformly tighten the 8 bolts in several steps in the sequence shown in the illustration.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

      Note

      Do not start the engine for at least 1 hour after installing the flywheel sub-assembly.

    5. A01M0H0C01
      A01M1XR Paint Mark

      Mark each bolt head with paint as shown in the illustration.

    6. Tighten the 8 bolts by 90° in the same order.

    7. Check that the paint marks are now at a 90° angle.

    8. Check that the crankshaft turns smoothly.

  4. INSTALL CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY (for CVT)

    Click here

  5. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)

    Click here