CYLINDER HEAD(w/ Glow Plug Controller) DISASSEMBLY

PROCEDURE


  1. REMOVE VALVE STEM CAP


    1. A01LX7H

      Remove the 8 valve stem caps from the 4 intake valves and 4 exhaust valves.

      Tech Tips

      Arrange the removed parts in the correct order.

  2. REMOVE INTAKE VALVE


    1. A01LX94

      Using SST, remove the 8 valve spring retainer locks from the 4 valve spring retainers.

      SST
      09202-70020   ( 09202-00010 )

      Tech Tips

      Arrange the removed parts in the correct order.

    2. Remove the 4 valve spring retainers, 4 outer compression springs and 4 intake valves from the cylinder head sub-assembly.

      Tech Tips

      Arrange the removed parts in the correct order.

  3. REMOVE EXHAUST VALVE


    1. A01LYDJ

      Using SST, remove the 8 valve spring retainer locks from the 4 valve spring retainers.

      SST
      09202-70020   ( 09202-00010 )

      Tech Tips

      Arrange the removed parts in the correct order.

    2. Remove the 4 valve spring retainers, 4 outer compression springs and 4 exhaust valves from the cylinder head sub-assembly.

      Tech Tips

      Arrange the removed parts in the correct order.

  4. REMOVE VALVE STEM OIL SEAL


    1. A01M0WW

      Using needle-nose pliers, remove the 8 valve stem oil seals from the 4 intake valve guide bushes and 4 exhaust valve guide bushes.

  5. REMOVE VALVE SPRING SEAT


    1. A01LXRR

      Remove the 8 valve spring seats from the cylinder head sub-assembly.

  6. REMOVE VALVE ROCKER ARM PIVOT


    1. A01M0SF

      Remove the 8 valve rocker arm pivots from the cylinder head sub-assembly.

  7. REMOVE NO. 1 WITH HEAD TAPER SCREW PLUG


    1. A01M13T

      Using a 6 mm hexagon wrench, remove the 3 No. 1 with head taper screw plugs and 3 gaskets from the cylinder head sub-assembly.