ENGINE UNIT(w/o Glow Plug Controller) COMPONENTS
ILLUSTRATION
| *1 | EGR WITH COOLER PIPE ASSEMBLY | *2 | VACUUM HOSE |
| *3 | NO. 2 OIL COOLER HOSE | *4 | NO. 2 WATER BY-PASS HOSE |
| *5 | VACUUM TRANSMITTING HOSE | *6 | GASKET |
| *7 | STUD BOLT | - | - |
 |
N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
ILLUSTRATION
| *1 | EGR VALVE (ELECTRIC EGR CONTROL VALVE ASSEMBLY) | *2 | ENGINE OIL LEVEL DIPSTICK |
| *3 | ENGINE OIL LEVEL DIPSTICK GUIDE | *4 | NO. 1 EGR COOLER BRACKET |
| *5 | NO. 4 WATER BY-PASS HOSE | *6 | NO. 3 WATER BY-PASS HOSE |
| *7 | GASKET | *8 | O-RING |
| |
N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
| ★ | Precoated part | - | - |
ILLUSTRATION
| *1 | INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY | *2 | NO. 2 OIL COOLER HOSE |
| *3 | NO. 2 WATER BY-PASS HOSE | *4 | NO. 3 WATER BY-PASS HOSE |
| *5 | OIL COOLER HOSE | *6 | WATER BY-PASS HOSE |
| *7 | INTAKE AIR CONNECTOR GASKET | *8 | HOSE CLAMP |
| |
N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
ILLUSTRATION
| *1 | COMMON RAIL ASSEMBLY | *2 | GLOW PLUG ASSEMBLY |
| *3 | FUEL INLET PIPE SUB-ASSEMBLY | *4 | NO. 1 GLOW PLUG CONNECTOR |
| *5 | NO. 1 INJECTION PIPE SUB-ASSEMBLY | *6 | NO. 1 INTAKE MANIFOLD INSULATOR |
| *7 | NO. 2 FUEL HOSE | *8 | NO. 2 INJECTION PIPE SUB-ASSEMBLY |
| *9 | NO. 3 INJECTION PIPE SUB-ASSEMBLY | *10 | SCREW GROMMET |
| |
N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
ILLUSTRATION
| *1 | INJECTION NOZZLE SEAT | *2 | INJECTOR ASSEMBLY |
| *3 | NO. 1 NOZZLE HOLDER CLAMP | *4 | NO. 1 SUPPLY PUMP DRIVE COUPLING |
| *5 | NO. 2 INTAKE MANIFOLD INSULATOR | *6 | NOZZLE HOLDER CLAMP SEAT |
| *7 | NOZZLE LEAKAGE PIPE ASSEMBLY | *8 | NOZZLE LEAKAGE PIPE SET CLAMP |
| *9 | SUPPLY PUMP ASSEMBLY | *10 | NO. 1 FUEL HOSE |
| *11 | NO. 2 FUEL HOSE | *12 | O-RING |
| |
N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
ILLUSTRATION
| *1 | INLET WATER HOSE LH | *2 | INLET WATER HOSE RH |
| *3 | INLET WATER PIPE | *4 | NO. 4 WATER BY-PASS HOSE |
| *5 | OUTLET WATER SUB-ASSEMBLY | *6 | WATER BY-PASS PIPE SUB-ASSEMBLY |
| *7 | WATER INLET | *8 | WATER TEMPERATURE SENSOR |
| *9 | WATER OUTLET GASKET | *10 | NO. 1 WATER INLET HOUSING GASKET |
| *11 | O-RING | *12 | HOSE CLAMP |
| *13 | GASKET | - | - |
| |
N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
ILLUSTRATION
| *1 | NO. 2 OIL PAN COVER SILENCER | *2 | NO. 5 ENGINE COVER |
| *3 | OIL PAN COVER | *4 | WASHER PLATE |
| |
N*m (kgf*cm, ft.*lbf): Specified torque | - | - |
ILLUSTRATION
| *A | w/ No. 1 Engine Cover | - | - |
| *1 | CRANKSHAFT DAMPER SUB-ASSEMBLY | *2 | ENGINE COVER BRACKET |
| *3 | GENERATOR ASSEMBLY | *4 | GENERATOR BRACKET |
| *5 | OIL PRESSURE SENDER GAGE ASSEMBLY | *6 | TIMING CHAIN COVER OIL SEAL |
| *7 | VACUUM PUMP ASSEMBLY | *8 | V-RIBBED BELT TENSIONER ASSEMBLY |
| *9 | O-RING | *10 | OIL PRESSURE SWITCHING VALVE ASSEMBLY |
| |
N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
 |
MP Grease | ★ | Precoated part |
ILLUSTRATION
| *A | w/o Stop And Start System | *B | w/ Stop And Start System |
| *1 | CAMSHAFT POSITION SENSOR | *2 | CYLINDER HEAD COVER SUB-ASSEMBLY |
| *3 | HARNESS BRACKET | *4 | NO. 2 CYLINDER HEAD COVER |
| *5 | OIL FILLER CAP SUB-ASSEMBLY | *6 | CYLINDER HEAD COVER GASKET |
| *7 | OIL FILLER CAP GASKET | *8 | HOLE PLUG |
| |
N*m (kgf*cm, ft.*lbf): Specified torque | - | - |
ILLUSTRATION
| *1 | ENGINE MOUNTING BRACKET RH | *2 | INLET WATER HOUSING |
| *3 | NO. 2 TIMING CHAIN COVER | *4 | OIL CHECK VALVE SUB-ASSEMBLY |
| *5 | TIMING CHAIN COVER SUB-ASSEMBLY | *6 | HARNESS BRACKET |
| *7 | OIL PUMP GASKET | *8 | NO. 2 WATER INLET HOUSING GASKET |
| |
N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
ILLUSTRATION
| *A | w/ Stop And Start System | - | - |
| *1 | CHAIN DAMPER SPRING | *2 | CHAIN SUB-ASSEMBLY |
| *3 | CHAIN TENSIONER SLIPPER | *4 | NO. 1 CHAIN TENSIONER ASSEMBLY |
| *5 | NO. 1 CHAIN VIBRATION DAMPER | *6 | NO. 2 CHAIN SUB-ASSEMBLY |
| *7 | CAMSHAFT TIMING SPROCKET | *8 | CHAIN TENSIONER PLATE |
| *9 | OIL PUMP DRIVE GEAR | *10 | OIL PUMP DRIVE SHAFT GEAR |
| *11 | CRANKSHAFT TIMING SPROCKET | *12 | SENSOR PLATE |
| |
N*m (kgf*cm, ft.*lbf): Specified torque | - | - |
ILLUSTRATION
| *1 | CAMSHAFT | *2 | CYLINDER BLOCK WATER JACKET SPACER |
| *3 | CYLINDER HEAD GASKET | *4 | CYLINDER HEAD SUB-ASSEMBLY |
| *5 | NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY | *6 | NO. 1 CAMSHAFT BEARING CAP |
| *7 | NO. 2 CAMSHAFT BEARING CAP | *8 | PLATE WASHER |
| *9 | CYLINDER HEAD SET BOLT | - | - |
| |
N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
| *T1 | 1st: 50 (510, 37) 2nd: turn 90° 3rd: turn 90° 4th: turn 90° |
- | - |
ILLUSTRATION
| *1 | OIL COOLER ASSEMBLY | *2 | OIL FILTER BRACKET SUB-ASSEMBLY |
| *3 | OIL FILTER ELEMENT | *4 | OIL FILTER CAP |
| *5 | O-RING | *6 | GASKET |
| |
N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
ILLUSTRATION
| *1 | ENGINE OIL LEVEL SENSOR | *2 | ENGINE REAR OIL SEAL |
| *3 | NO. 2 OIL PAN SUB-ASSEMBLY | *4 | OIL PAN SUB-ASSEMBLY |
| *5 | CYLINDER BLOCK SUB-ASSEMBLY | *6 | STUD BOLT |
| *7 | GASKET | *8 | OIL PAN DRAIN PLUG |
| |
N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
| |
MP Grease | - | - |