CYLINDER HEAD GASKET(w/o Glow Plug Controller) REMOVAL

PROCEDURE


  1. INSTALL ENGINE STAND

    Click here

  2. REMOVE ENGINE COVER BRACKET (w/ No. 1 Engine Cover)

    Click here

  3. REMOVE GENERATOR ASSEMBLY

    Click here

  4. REMOVE GENERATOR BRACKET

    Click here

  5. REMOVE EGR WITH COOLER PIPE ASSEMBLY

    Click here

  6. REMOVE NO. 1 EGR COOLER BRACKET

    Click here

  7. REMOVE HARNESS BRACKET

    Click here

  8. REMOVE EGR VALVE (ELECTRIC EGR CONTROL VALVE ASSEMBLY)

    Click here

  9. REMOVE ENGINE OIL LEVEL DIPSTICK

    Click here

  10. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  11. REMOVE INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY

    Click here

  12. REMOVE NO. 1 INJECTION PIPE SUB-ASSEMBLY

    Click here

  13. REMOVE NO. 2 INJECTION PIPE SUB-ASSEMBLY

    Click here

  14. REMOVE NO. 3 INJECTION PIPE SUB-ASSEMBLY

    Click here

  15. REMOVE NO. 1 GLOW PLUG CONNECTOR

    Click here

  16. REMOVE GLOW PLUG ASSEMBLY

    Click here

  17. REMOVE NO. 2 INTAKE MANIFOLD INSULATOR

    Click here

  18. REMOVE NOZZLE LEAKAGE PIPE SET CLAMP

    Click here

  19. REMOVE NOZZLE LEAKAGE PIPE ASSEMBLY

    Click here

  20. REMOVE NO. 1 NOZZLE HOLDER CLAMP

    Click here

  21. REMOVE NOZZLE HOLDER CLAMP SEAT

    Click here

  22. REMOVE INJECTOR ASSEMBLY

    Click here

  23. REMOVE INJECTION NOZZLE SEAT

    Click here

  24. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

    Click here

  25. REMOVE NO. 2 FUEL HOSE

    Click here

  26. REMOVE SUPPLY PUMP ASSEMBLY

    Click here

  27. REMOVE NO. 1 SUPPLY PUMP DRIVE COUPLING

    Click here

  28. REMOVE COMMON RAIL ASSEMBLY

    Click here

  29. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR

    Click here

  30. REMOVE NO. 2 CYLINDER HEAD COVER

    Click here

  31. REMOVE NO. 2 OIL COOLER HOSE

    Click here

  32. REMOVE NO. 4 WATER BY-PASS HOSE

    Click here

  33. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

    Click here

  34. REMOVE CAMSHAFT POSITION SENSOR (w/o Stop And Start System)

    Click here

  35. REMOVE VACUUM PUMP ASSEMBLY

    Click here

  36. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

    Click here

  37. REMOVE HARNESS BRACKET

    Click here

  38. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

    Click here

  39. REMOVE ENGINE MOUNTING BRACKET RH

    Click here

  40. REMOVE NO. 2 TIMING CHAIN COVER

    Click here

  41. REMOVE CRANKSHAFT DAMPER SUB-ASSEMBLY

    Click here

  42. DISCONNECT INLET WATER HOSE LH

    Click here

  43. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

    Click here

  44. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

    Click here

  45. REMOVE CHAIN TENSIONER SLIPPER

    Click here

  46. REMOVE NO. 1 CHAIN VIBRATION DAMPER

    Click here

  47. REMOVE CHAIN SUB-ASSEMBLY

    Click here

  48. REMOVE CAMSHAFT

    Click here

  49. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

    Click here

  50. DISCONNECT INLET WATER HOSE RH


    1. A01LYGE

      Disconnect the inlet water hose RH from the outlet water sub-assembly.

  51. REMOVE CYLINDER HEAD SUB-ASSEMBLY

    Click here

  52. REMOVE CYLINDER HEAD GASKET


    1. A01LXBH

      Remove the cylinder head gasket from the cylinder block sub-assembly.