CAMSHAFT(w/o Glow Plug Controller) REMOVAL

PROCEDURE


  1. INSTALL ENGINE STAND

    Click here

  2. REMOVE ENGINE COVER BRACKET (w/ No. 1 Engine Cover)

    Click here

  3. REMOVE GENERATOR ASSEMBLY

    Click here

  4. REMOVE GENERATOR BRACKET

    Click here

  5. REMOVE EGR WITH COOLER PIPE ASSEMBLY

    Click here

  6. REMOVE NO. 1 EGR COOLER BRACKET

    Click here

  7. REMOVE HARNESS BRACKET

    Click here

  8. REMOVE EGR VALVE (ELECTRIC EGR CONTROL VALVE ASSEMBLY)

    Click here

  9. REMOVE ENGINE OIL LEVEL DIPSTICK

    Click here

  10. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  11. REMOVE INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY

    Click here

  12. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

    Click here

  13. REMOVE NOZZLE LEAKAGE PIPE SET CLAMP

    Click here

  14. REMOVE NOZZLE LEAKAGE PIPE ASSEMBLY

    Click here

  15. DISCONNECT NO. 2 FUEL HOSE


    1. A01M32H

      Disconnect the No. 2 fuel hose from the supply pump assembly.

  16. REMOVE SUPPLY PUMP ASSEMBLY

    Click here

  17. REMOVE NO. 1 SUPPLY PUMP DRIVE COUPLING

    Click here

  18. REMOVE NO. 2 OIL COOLER HOSE

    Click here

  19. REMOVE NO. 4 WATER BY-PASS HOSE

    Click here

  20. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A01LWBL

      Disconnect the water by-pass hose from the cylinder block assembly.

    2. A01LWWW

      Disconnect the oil cooler hose from the water by-pass pipe sub-assembly.

    3. A01LYI6

      Remove the 2 bolts and water by-pass pipe sub-assembly.

    4. Remove the O-ring from the water by-pass pipe sub-assembly.

  21. REMOVE NO. 2 CYLINDER HEAD COVER

    Click here

  22. REMOVE CAMSHAFT POSITION SENSOR (w/o Stop And Start System)


    1. A01M1V2

      Remove the bolt and camshaft position sensor.

  23. REMOVE VACUUM PUMP ASSEMBLY

    Click here

  24. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

    Click here

  25. REMOVE HARNESS BRACKET

    Click here

  26. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

    Click here

  27. REMOVE ENGINE MOUNTING BRACKET RH

    Click here

  28. REMOVE NO. 2 TIMING CHAIN COVER

    Click here

  29. REMOVE CRANKSHAFT DAMPER SUB-ASSEMBLY

    Click here

  30. DISCONNECT INLET WATER HOSE LH


    1. A01M1JX

      Disconnect the inlet water hose LH from the inlet water housing.

  31. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

    Click here

  32. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

    Click here

  33. REMOVE CHAIN TENSIONER SLIPPER

    Click here

  34. REMOVE NO. 1 CHAIN VIBRATION DAMPER

    Click here

  35. REMOVE CHAIN SUB-ASSEMBLY

    Click here

  36. REMOVE CAMSHAFT


    1. A01M0O6C06
      *a No. 3 Camshaft Bearing Cap

      Remove the 2 bolts from the No. 1 camshaft bearing cap and 8 bolts from the 4 No. 2 camshaft bearing caps by loosening them in the order shown in the illustration, and then remove the No. 1 camshaft bearing cap and 4 No. 2 camshaft bearing caps.

      Note


      • Using several steps, uniformly loosen the bolts while keeping the camshaft level.

      • Do not remove the No. 3 camshaft bearing cap.

    2. Remove the camshaft from the cylinder head sub-assembly.