REAR CRANKSHAFT OIL SEAL(w/ Glow Plug Controller) INSTALLATION

CAUTION / NOTICE / HINT

Note

When the manual transaxle assembly or multi-mode manual transaxle assembly is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the manual transaxle assembly or multi-mode manual transaxle assembly allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE


  1. INSTALL ENGINE REAR OIL SEAL


    1. Using height adjustable attachments and plate lift attachments, place the engine assembly on a flat, level surface.

      Note


      • Using height adjustable attachments and plate lift attachments, place the engine assembly horizontally.

      • To prevent the oil pan sub-assembly from deforming, do not place any attachments under the oil pan sub-assembly of the engine assembly.

      • Using an engine sling device and engine lift, secure the engine assembly before servicing.

    2. Apply MP grease to a new engine rear oil seal lip.

      Note

      Keep the lip free from foreign matter.

    3. A01LZLQN01

      Using SST and a hammer, tap in the oil seal until its surface is flush with the cylinder block sub-assembly.

      SST
      09223-15030
      09950-70010   ( 09951-07100 )
      Oil seal tap in depth
      -1.0 to 0 mm (-0.0394 to 0 in.)

      Note


      • Do not tap in the engine rear oil seal at an angle.

      • Wipe off excess grease from the crankshaft.

  2. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE


    1. Install the No. 1 crankshaft position sensor plate.

      A01LWLLC03
      *a Cylinder Block Sub-assembly Side *b Mark "RR"

      Note

      Install the No. 1 crankshaft position sensor plate with the concave surface facing the cylinder block sub-assembly as shown in the illustration.

  3. INSTALL FLYWHEEL SUB-ASSEMBLY


    1. A01LYPZN04

      Using SST, hold the crankshaft.

      SST
      09213-58014
      09330-00021

    2. Clean the bolts and bolt holes.

    3. A01M2ISC02
      *a Adhesive

      Apply adhesive to 2 or 3 threads of each bolt end.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

    4. Using several steps, install and uniformly tighten the 6 bolts in the order shown in the illustration (Procedure "A").

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }
    5. A01LWAPC02
      *a Paint Mark

      Mark the bolts with paint as shown in the illustration.

    6. Tighten the bolts 90° in the same order as procedure "A".

    7. Check that the paint mark of each bolt is at a 90° angle from the original position.

  4. INSTALL CLUTCH DISC ASSEMBLY (for Multi-Mode Manual Transaxle)

    Click here