STARTER(w/o Stop And Start System) DISASSEMBLY

PROCEDURE

1. REMOVE MAGNET STARTER SWITCH ASSEMBLY

   
   

   1. 

      Using a 7 mm socket driver, remove the 2 bolts.

   2. 

      While lifting the rear of the magnet starter switch assembly, disconnect it from terminal C.

   3. 

      *a	Drive Lever
      *b	Hook

      While lifting the rear of the magnet starter switch assembly, remove the hook from the drive lever, and then remove the magnet starter switch assembly.

2. REMOVE STARTER YOKE ASSEMBLY

   
   

   1. 

      Using a 7 mm socket driver, remove the 3 through bolts.

   2. Remove the starter yoke assembly.

3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

   
   

   1. 

      Remove the commutator end frame.

   2. 

      *a

      Hammer

      While holding down the starter armature assembly and the starter brush holder assembly with the handle of a hammer, remove the starter yoke assembly.

      Tech Tips

      The starter armature assembly will be attracted by the magnetic field of the starter yoke assembly, so hold the starter armature assembly with the handle of the hammer.

4. REMOVE STARTER ARMATURE ASSEMBLY

   
   

   1. 

      Remove the starter armature assembly from the starter brush holder assembly.

5. REMOVE STARTER CLUTCH SUB-ASSEMBLY

   
   

   1. 

      Remove the rubber seal from the starter drive housing.

   2. 

      Remove the starter clutch sub-assembly from the starter drive housing.

   3. 

      Disengage the 3 claws and remove the shock absorber from the starter clutch sub-assembly.

   4. 

      Remove the 3 planet gears from the starter clutch sub-assembly.