DIESEL THROTTLE BODY INSTALLATION

PROCEDURE


  1. INSTALL DIESEL THROTTLE BODY ASSEMBLY


    1. B0044PNC01
      *a Bolt Length: 50 mm (1.97 in.)
      *b Bolt Length: 25 mm (0.984 in.)
      *c Bolt Length

      Install a new venturi gasket and the diesel throttle body assembly to the intake air connector with the 4 bolts as shown in the illustration.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note

      If the diesel throttle body assembly has been struck or dropped, replace it.

    2. B0044GBC01
      *1 No. 3 Water By-pass Hose
      *2 No. 5 Water By-pass Hose
      *a Paint Mark
      *b Up
      *c LH Side
      *d Claws of clip should not enter this area

      Connect the No. 3 water by-pass hose and No. 5 water by-pass hose to the diesel throttle body assembly in the positions shown in the illustration, and slide the 2 clips to secure them.

    3. Engage the clamp to install the engine wire.

    4. Install the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    5. Connect the generator assembly connector and diesel throttle body assembly connector.

  2. INSTALL NO. 2 AIR TUBE


    1. B0043ECC01
      *a Stopper
      *b Paint Mark
      *c Rear of Vehicle
      *d Front of Vehicle
      *e LH Side
      *f 30°
      *g 90°
      *h 150°

      Install the No. 2 air tube and tighten the 2 hose clamps in the positions shown in the illustration.

      Tech Tips

      Align the stopper on the No. 2 air tube with paint mark on the No. 3 air hose.

    2. Install the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Connect the intake air temperature sensor connector.

  3. INSTALL INTERCOOLER AIR HOSE

    Click here

  4. INSTALL NO. 1 ENGINE COVER (w/ No. 1 Engine Cover)

    Click here

  5. INSTALL NO. 1 ENGINE UNDER COVER


  6. PERFORM INITIALIZATION

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