1ND-TV STARTING SERVICE DATA

Glow plug

(w/ Glow Plug Controller)

Standard resistance

Glow plug terminal - Ground

0.28 Ω or higher at 20°C (68°F)
Engine switch

Standard resistance

5(SS1) - 6(AGND) (Not pushed)

1(SS2) - 6(AGND) (Not pushed)

10 kΩ or higher

Standard resistance

5(SS1) - 6(AGND) (Pushed)

1(SS2) - 6(AGND) (Pushed)

Below 1 Ω
Ignition switch

Standard resistance

Between all terminals (LOCK)

10 kΩ or higher

Standard resistance

2(ACC) - 4(AM1) (ACC)

Below 1 Ω

Standard resistance

1(IG1) - 2(ACC) - 4(AM1) (ON)

Standard resistance

5(AM2) - 6(IG2) (ON)

Standard resistance

1(IG1) - 3(ST1) - 4(AM1)

Standard resistance

5(AM2) - 6(IG2) - 7(ST2)

Glow plug relay

Standard resistance

3 - 4

10 kΩ or higher (Battery voltage not applied)
Below 1 Ω (Battery voltage applied to terminals 1 and 2)
Starter relay

Standard resistance

3 - 5

10 kΩ or higher (Battery voltage not applied)
Below 1 Ω (Battery voltage applied to terminals 1 and 2)
w/ Stop And Start System
Starter assembly Standard current Below 100 A at 11.5 V
Starter armature assembly standard resistance Segment - Segment Below 1 Ω
Commutator - Armature coil core 10 kΩ or higher
Starter armature assembly commutator runout Standard runout 0.02 mm (0.000787 in.)
Maximum runout 0.05 mm (0.00197 in.)
Starter armature assembly commutator diameter Standard diameter 35.0 mm (1.38 in.)
Minimum diameter 34.0 mm (1.34 in.)
Starter armature assembly undercut depth Standard depth 0.7 mm (0.0276 in.)
Minimum depth 0.2 mm (0.00787 in.)
Brush length Standard length 14.4 mm (0.567 in.)
Minimum length 9.0 mm (0.354 in.)
Starter brush holder assembly standard resistance A - B 10 kΩ or higher
A - C
A - D Below 1 Ω
B - C
B - D 10 kΩ or higher
C - D
Starter magnet switch assembly resistance Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Switch body Below 2Ω
w/o Stop And Start System
Starter assembly Standard current Below 90 A at 11.5 V
Starter armature assembly standard resistance Segment - Segment Below 1 Ω
Commutator - Armature coil core 10 kΩ or higher
Starter armature assembly commutator runout Standard runout 0.02 mm (0.000787 in.)
Maximum runout 0.05 mm (0.00197 in.)
Starter armature assembly commutator diameter Standard diameter 29 mm (1.14 in.)
Minimum diameter 28 mm (1.10 in.)
Starter armature assembly undercut depth Standard depth 0.7 mm (0.0276 in.)
Minimum depth 0.2 mm (0.00787 in.)
Brush length Standard length 14.4 mm (0.567 in.)
Minimum length 9.0 mm (0.354 in.)
Starter brush holder assembly standard resistance A - B 10 kΩ or higher
A - C
A - D Below 1 Ω
B - C
B - D 10 kΩ or higher
C - D
Starter magnet switch assembly resistance Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Switch body Below 2Ω