1ND-TV ENGINE MECHANICAL TORQUE SPECIFICATIONS

ENGINE
Part Tightened N*m kgf*cm in.*lbf
No. 3 engine cover bracket x No. 1 EGR cooler bracket
9.0 N*m
92 kgf*cm
80 in.*lbf
VALVE CLEARANCE
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Valve adjusting screw x Valve adjusting nut with SST
13 N*m
133 kgf*cm
10 ft.*lbf
without SST
20 N*m
204 kgf*cm
15 ft.*lbf
Cylinder head cover sub-assembly x Cylinder head sub-assembly
11 N*m
112 kgf*cm
8 ft.*lbf
Harness bracket x Cylinder head cover sub-assembly
8.0 N*m
82 kgf*cm
71 in.*lbf
Sensor bracket x Cylinder head cover sub-assembly
8.0 N*m
82 kgf*cm
71 in.*lbf
CAMSHAFT
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Camshaft bearing cap x Cylinder head sub-assembly
19 N*m
194 kgf*cm
14 ft.*lbf
Camshaft position sensor x Cylinder head cover sub-assembly
7.0 N*m
71 kgf*cm
62 in.*lbf
Water by-pass pipe sub-assembly x Water outlet sub-assembly
9.0 N*m
92 kgf*cm
80 in.*lbf
Water by-pass pipe sub-assembly x Cylinder block sub-assembly
9.0 N*m
92 kgf*cm
80 in.*lbf
FRONT CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Crankshaft damper sub-assembly x Crankshaft
210 N*m
2141 kgf*cm
155 ft.*lbf
Engine mounting insulator sub-assembly RH x Engine mounting bracket RH Nut A
95 N*m
969 kgf*cm
70 ft.*lbf
Nut B
52 N*m
530 kgf*cm
38 ft.*lbf
Engine mounting insulator sub-assembly RH x Body
95 N*m
969 kgf*cm
70 ft.*lbf
Cooler pipe clamp bracket x Engine mounting insulator sub-assembly RH
9.8 N*m
100 kgf*cm
87 in.*lbf
Radiator reserve tank assembly x Body
5.0 N*m
51 kgf*cm
44 in.*lbf
Front exhaust pipe assembly x No. 2 exhaust manifold converter sub-assembly
43 N*m
438 kgf*cm
32 ft.*lbf
REAR CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
Flywheel sub-assembly x Crankshaft 1st
49 N*m
500 kgf*cm
36 ft.*lbf
2nd Turn 90°
ENGINE ASSEMBLY
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
No. 1 engine hanger x Cylinder head sub-assembly
40 N*m
408 kgf*cm
30 ft.*lbf
No. 2 engine hanger x Cylinder head sub-assembly
50 N*m
510 kgf*cm
37 ft.*lbf
Cylinder block side cover x Cylinder block sub-assembly
7.0 N*m
71 kgf*cm
62 in.*lbf
No. 2 manifold support bracket x Cylinder block sub-assembly
37 N*m
377 kgf*cm
27 ft.*lbf
Manifold support bracket x Cylinder block sub-assembly
37 N*m
377 kgf*cm
27 ft.*lbf
Exhaust manifold converter sub-assembly x Turbocharger sub-assembly
26 N*m
265 kgf*cm
19 ft.*lbf
Exhaust manifold converter sub-assembly x Manifold support bracket
37 N*m
377 kgf*cm
27 ft.*lbf
No. 1 turbo insulator x Turbocharger sub-assembly
7.0 N*m
71 kgf*cm
62 in.*lbf
Sensor bracket x Cylinder head cover sub-assembly
8.0 N*m
82 kgf*cm
71 in.*lbf
Harness bracket x Cylinder head cover sub-assembly
11 N*m
112 kgf*cm
8 ft.*lbf
No. 2 engine cover bracket x Cylinder head cover sub-assembly
11 N*m
112 kgf*cm
8 ft.*lbf
No. 2 air tube x Diesel throttle body assembly
6.5 N*m
66 kgf*cm
58 in.*lbf
No. 2 air tube x Oil pan sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Engine mounting insulator LH x Body
95 N*m
969 kgf*cm
70 ft.*lbf
Engine mounting insulator sub-assembly RH x Body
95 N*m
969 kgf*cm
70 ft.*lbf
Cooler pipe clamp bracket x Engine mounting insulator sub-assembly RH
9.8 N*m
100 kgf*cm
87 in.*lbf
Radiator reserve tank assembly x Body
5.0 N*m
51 kgf*cm
44 in.*lbf
Engine mounting insulator LH x Engine mounting bracket LH
56 N*m
571 kgf*cm
41 ft.*lbf
Engine mounting insulator sub-assembly RH x Engine mounting bracket RH Nut A
95 N*m
969 kgf*cm
70 ft.*lbf
Nut B
52 N*m
530 kgf*cm
38 ft.*lbf
Front crossmember sub-assembly x Body
99 N*m
1010 kgf*cm
73 ft.*lbf
Front engine mounting insulator x Front crossmember sub-assembly
95 N*m
969 kgf*cm
70 ft.*lbf
No. 1 clutch hose x Accumulator to flexible hose tube
15.2 N*m
155 kgf*cm
11 ft.*lbf
Rear engine mounting insulator x Rear engine mounting bracket
95 N*m
969 kgf*cm
70 ft.*lbf
Front engine mounting insulator x Front engine mounting bracket
85 N*m
867 kgf*cm
63 ft.*lbf
Stud bolt x Oil pan sub-assembly
9.8 N*m
100 kgf*cm
87 in.*lbf
Compressor assembly with pulley x Oil pan sub-assembly
25 N*m
255 kgf*cm
18 ft.*lbf
Transmission control cable assembly x Rear engine mounting bracket
5.0 N*m
51 kgf*cm
44 in.*lbf
Inter cooler air hose x No. 1 air tube
6.5 N*m
66 kgf*cm
58 in.*lbf
Inter cooler air hose x Intercooler assembly
6.5 N*m
66 kgf*cm
58 in.*lbf
No. 3 air hose x Intake air connector with diesel throttle body
6.5 N*m
66 kgf*cm
58 in.*lbf
No. 3 air hose x Intercooler assembly
6.5 N*m
66 kgf*cm
58 in.*lbf
No. 2 battery carrier x Body
18.5 N*m
189 kgf*cm
14 ft.*lbf
Air cleaner bracket x Engine mounting insulator LH
7.0 N*m
71 kgf*cm
62 in.*lbf
Fuel filter support x Air cleaner bracket
17.5 N*m
178 kgf*cm
13 ft.*lbf
Fuel filter support x Body
17.5 N*m
178 kgf*cm
13 ft.*lbf
Glow plug relay assembly x Fuel filter support
11 N*m
112 kgf*cm
8 ft.*lbf
No. 3 engine wire x Manual transaxle assembly
12.5 N*m
127 kgf*cm
9 ft.*lbf
Engine wire x Engine room relay block and junction block assembly
8.5 N*m
87 kgf*cm
75 in.*lbf
Air cleaner case sub-assembly x Air cleaner bracket
7.0 N*m
71 kgf*cm
62 in.*lbf
Battery clamp sub-assembly x Body Bolt
16.5 N*m
168 kgf*cm
12 ft.*lbf
Nut
3.5 N*m
36 kgf*cm
31 in.*lbf
Positive (+) cable x Positive (+) battery terminal
5.4 N*m
55 kgf*cm
48 in.*lbf
Negative (-) cable x Negative (-) battery terminal
5.4 N*m
55 kgf*cm
48 in.*lbf
ENGINE UNIT
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stud bolt x Oil pan sub-assembly A
5.0 N*m
51 kgf*cm
44 in.*lbf
B
10 N*m
102 kgf*cm
7 ft.*lbf
Oil pan sub-assembly x Cylinder block sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Engine oil level sensor x Oil pan sub-assembly
11 N*m
112 kgf*cm
8 ft.*lbf
No. 2 oil pan sub-assembly x Oil pan sub-assembly
9.0 N*m
92 kgf*cm
80 in.*lbf
Oil pan drain plug x No. 2 oil pan sub-assembly
38 N*m
387 kgf*cm
28 ft.*lbf
Oil filter bracket sub-assembly x Oil pan sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Oil cooler assembly x Oil filter bracket sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Cylinder head sub-assembly x Cylinder block sub-assembly 1st
50 N*m
510 kgf*cm
37 ft.*lbf
2nd Turn 90°
3rd Turn 90°
4th Turn 90°
Oil pump drive shaft gear x Oil pump assembly
30 N*m
306 kgf*cm
22 ft.*lbf
Camshaft timing sprocket x Camshaft
20 N*m
204 kgf*cm
15 ft.*lbf
No. 1 chain vibration damper x Cylinder block sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
No. 1 chain vibration damper x Cylinder head sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
No. 1 chain tensioner assembly x Cylinder block sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Inlet water housing x Timing chain cover sub-assembly
9.0 N*m
92 kgf*cm
80 in.*lbf
Oil check valve sub-assembly x Timing chain cover sub-assembly
9.0 N*m
92 kgf*cm
80 in.*lbf
Timing chain cover sub-assembly x Cylinder head assembly, Cylinder block sub-assembly, Oil pan sub-assembly Bolt A, B, Nut
21 N*m
214 kgf*cm
15 ft.*lbf
Bolt C
40 N*m
408 kgf*cm
30 ft.*lbf
Oil pressure switching valve assembly x Timing chain cover sub-assembly
9.0 N*m
92 kgf*cm
80 in.*lbf
No. 2 timing chain cover x Timing chain cover sub-assembly
9.0 N*m
92 kgf*cm
80 in.*lbf
Engine mounting bracket RH x Cylinder head sub-assembly
55 N*m
561 kgf*cm
41 ft.*lbf
Engine mounting bracket RH x Cylinder block sub-assembly
55 N*m
561 kgf*cm
41 ft.*lbf
Oil pressure sender gage assembly x Cylinder block sub-assembly
15 N*m
153 kgf*cm
11 ft.*lbf
Water inlet x Inlet water housing
9.0 N*m
92 kgf*cm
80 in.*lbf
Outlet water sub-assembly x Cylinder head sub-assembly
11 N*m
112 kgf*cm
8 ft.*lbf
Water temperature sensor x Outlet water sub-assembly
19.6 N*m
200 kgf*cm
14 ft.*lbf
Cylinder head cover sub-assembly x Cylinder head sub-assembly
11 N*m
112 kgf*cm
8 ft.*lbf
Stud bolt x Engine mounting bracket RH
10 N*m
102 kgf*cm
7 ft.*lbf
Oil pan cover x Oil pan sub-assembly
7.0 N*m
71 kgf*cm
62 in.*lbf
No. 2 oil pan cover silencer x Oil pan sub-assembly
7.0 N*m
71 kgf*cm
62 in.*lbf
No. 5 engine cover x Oil pan sub-assembly
7.0 N*m
71 kgf*cm
62 in.*lbf
Harness bracket x Timing chain cover sub-assembly
8.0 N*m
82 kgf*cm
71 in.*lbf
V-ribbed belt tensioner assembly x Timing chain cover sub-assembly
24 N*m
245 kgf*cm
18 ft.*lbf
Camshaft position sensor x Cylinder head cover sub-assembly w/o Stop And Start System
7.0 N*m
71 kgf*cm
62 in.*lbf
Camshaft position sensor x Timing chain cover sub-assembly w/ Stop And Start System
7.0 N*m
71 kgf*cm
62 in.*lbf
Hole plug x Timing chain cover sub-assembly w/o Stop And Start System
7.0 N*m
71 kgf*cm
62 in.*lbf
Hole plug x Cylinder head cover sub-assembly w/ Stop And Start System
7.0 N*m
71 kgf*cm
62 in.*lbf
Vacuum pump assembly x Cylinder head sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Water inlet pipe x Cylinder block sub-assembly
9.0 N*m
92 kgf*cm
80 in.*lbf
Water by-pass pipe sub-assembly x Outlet water sub-assembly
9.0 N*m
92 kgf*cm
80 in.*lbf
Water by-pass pipe sub-assembly x Cylinder block sub-assembly
9.0 N*m
92 kgf*cm
80 in.*lbf
Common rail assembly x Cylinder head sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Supply pump assembly x Cylinder head sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Fuel inlet pipe assembly x Supply pump assembly
28 N*m
286 kgf*cm
21 ft.*lbf
Fuel inlet pipe assembly x Common rail assembly
28 N*m
286 kgf*cm
21 ft.*lbf
Glow plug assembly x Cylinder head sub-assembly
12.5 N*m
127 kgf*cm
9 ft.*lbf
No. 1 glow plug connector x Glow plug assembly
2.2 N*m
22 kgf*cm
19 in.*lbf
Intake air connector with diesel throttle body x Cylinder head sub-assembly
23 N*m
235 kgf*cm
17 ft.*lbf
Engine oil level dipstick guide x Intake air connector with diesel throttle body
9.0 N*m
92 kgf*cm
80 in.*lbf
No. 1 EGR cooler bracket x Cylinder head sub-assembly
23 N*m
235 kgf*cm
17 ft.*lbf
EGR with cooler pipe assembly x Cylinder head sub-assembly
23 N*m
235 kgf*cm
17 ft.*lbf
Generator bracket x Cylinder block sub-assembly
40 N*m
408 kgf*cm
30 ft.*lbf
Generator assembly x Generator bracket
54 N*m
551 kgf*cm
40 ft.*lbf
Generator assembly x Engine mounting bracket RH
35 N*m
357 kgf*cm
26 ft.*lbf
Engine cover bracket x Engine mounting bracket RH
21 N*m
214 kgf*cm
15 ft.*lbf
CYLINDER HEAD
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stud bolt x Cylinder head sub-assembly A, D
10 N*m
102 kgf*cm
7 ft.*lbf
B
15 N*m
153 kgf*cm
11 ft.*lbf
C
5.0 N*m
51 kgf*cm
44 in.*lbf
No. 1 with head taper screw plug x Cylinder head sub-assembly
25 N*m
255 kgf*cm
18 ft.*lbf
Valve rocker arm pivot x Cylinder head sub-assembly
30 N*m
306 kgf*cm
22 ft.*lbf
CYLINDER BLOCK
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stud bolt x Cylinder block sub-assembly
6.0 N*m
61 kgf*cm
53 in.*lbf
No. 1 oil nozzle sub-assembly x Cylinder block sub-assembly
9.0 N*m
92 kgf*cm
80 in.*lbf
Crankshaft bearing cap x Cylinder block sub-assembly 1st
60 N*m
612 kgf*cm
44 ft.*lbf
2nd Turn 90°
Connecting rod cap x Connecting rod 1st
15 N*m
153 kgf*cm
11 ft.*lbf
2nd Turn 90°
Tube connector x Cylinder block sub-assembly
25 N*m
255 kgf*cm
18 ft.*lbf