RADIATOR REMOVAL

PROCEDURE


  1. REMOVE NO. 1 ENGINE UNDER COVER


    1. A0030GS

      Remove the 6 bolts, 11 clips and No. 1 engine under cover.

  2. DRAIN ENGINE COOLANT

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  4. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Air Conditioning System)

    for HFC-134a (R134a): Click here

    for HFO-1234yf (R1234yf): Click here

  5. REMOVE HEADLIGHT ASSEMBLY LH

    Click here

  6. REMOVE HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  7. REMOVE HOOD LOCK ASSEMBLY

    Click here

  8. REMOVE NO. 3 RADIATOR AIR GUIDE


    1. A0030YZC01
      A0030PX Clip
      A003094 Screw

      Remove the 2 clips and 2 screws.

    2. Disengage the claw and remove the No. 3 radiator air guide.

  9. REMOVE RADIATOR SUPPORT TO CROSS MEMBER BRACE SUB-ASSEMBLY


    1. A0030W7

      Disconnect the connector.

    2. Remove the 2 bolts and radiator support to cross member brace sub-assembly.

  10. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

    Click here

  11. DISCONNECT AIR CONDITIONER TUBE ASSEMBLY (w/ Air Conditioning System)

    Click here

  12. REMOVE UPPER RADIATOR SUPPORT


    1. A00304X

      Remove the 2 bolts and 2 upper radiator supports.

    2. Remove the radiator support cushion from each upper radiator support.

  13. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY LH


    1. A0030ND

      Remove the 2 bolts and upper radiator support sub-assembly LH.

  14. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY RH

    A0030WK

    1. Remove the 2 bolts and upper radiator support sub-assembly RH.

  15. REMOVE CONDENSER WITH RECEIVER ASSEMBLY (w/ Air Conditioning System)

    Click here

  16. REMOVE BATTERY

    Click here

  17. REMOVE BATTERY CARRIER

    Click here

  18. REMOVE THERMISTOR ASSEMBLY

    Click here

  19. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. A00304J

      Disengage the 2 clamps to disconnect the No. 2 water by-pass hose from the upper radiator support sub-assembly.

    2. A003018

      for RHD:


      1. Disengage the 2 clamps to disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.

      2. Disengage the clamp to disconnect the wire harness from the upper radiator support sub-assembly.

    3. A0030CV

      for LHD:


      1. Disengage the 2 clamps to disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.

      2. A0030G1

        Disengage the clamp to disconnect the wire harness from the upper radiator support sub-assembly.

    4. A002ZVJ

      Remove the 4 bolts and upper radiator support sub-assembly.

  20. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. A0030AR

      Disengage the clamp to disconnect the No. 3 water by-pass hose from the fan shroud assembly.

    2. Slide the clip and disconnect the No. 3 water by-pass hose from the radiator assembly.

  21. DISCONNECT NO. 1 RADIATOR HOSE

    A0030Y6

    1. Slide the clip and disconnect the No. 1 radiator hose from the radiator assembly.

  22. DISCONNECT NO. 2 AIR HOSE

    A003055

    1. Loosen the hose clamp and disconnect the No. 2 air hose from the intercooler assembly.

  23. DISCONNECT NO. 3 AIR HOSE


    1. A0030OX

      Loosen the hose clamp and disconnect the No. 3 air hose from the intercooler assembly.

  24. DISCONNECT NO. 2 RADIATOR HOSE

    A0030BH

    1. Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.

  25. REMOVE NO. 1 RADIATOR AIR GUIDE LH


    1. A00314W

      Disengage the 2 claws and remove the No. 1 radiator air guide LH.

  26. REMOVE NO. 1 RADIATOR AIR GUIDE RH


    1. A0030H0

      Disengage the 2 claws and remove the No. 1 radiator air guide RH.

  27. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

    Click here

  28. REMOVE RADIATOR ASSEMBLY AND FAN SHROUD ASSEMBLY


    1. A0030Q5

      Disengage the clamp.

    2. Disconnect the 2 connectors.

    3. A0030BE

      Remove the intercooler assembly, radiator assembly and fan shroud assembly from the vehicle body.

    4. Remove the 2 lower radiator supports.

  29. REMOVE INTERCOOLER ASSEMBLY

    Click here

  30. REMOVE RADIATOR ASSEMBLY


    1. A0030FC

      Remove the 2 bolts.

    2. Disengage the 2 guides to remove the fan shroud assembly from the radiator assembly.

      Note

      Do not damage the radiator assembly when removing the fan shroud assembly.