RADIATOR INSTALLATION

PROCEDURE

1. INSTALL RADIATOR DRAIN COCK PLUG

   
   

   1. Install the O-ring to the radiator drain cock plug.

      Note

      Replace the O-ring if it is damaged.

   2. Install the radiator drain cock plug.

2. INSTALL RADIATOR ASSEMBLY

   
   

   1. Install the fan shroud to the radiator assembly with the 2 bolts.

      Torque:

      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

   2. Install the 2 lower radiator supports.

   3. Install the radiator assembly with the fan shroud.

      Note

      Do not apply excessive force to the condenser assembly or pipe when installing the radiator assembly.

   4. 

      *a

      Guide

      Engage the 2 guides to connect the condenser assembly to the fan shroud as shown in the illustration.

      Note

      Do not damage the condenser assembly or radiator assembly when installing the condenser assembly.

   5. Connect the cooling fan ECU connector.

   6. Engage the wire harness clamp.

3. INSTALL NO. 2 FAN SHROUD

   
   

   1. Engage the 2 claws and 2 guides to install the No. 2 fan shroud to the radiator assembly.

   2. Install the 2 bolts.

      Torque:

      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

   3. Install the 2 radiator support cushions to the No. 2 fan shroud.

4. CONNECT NO. 3 WATER BY-PASS HOSE

   
   

   1. Connect the No. 3 water by-pass hose, and slide the clip to secure it.

   2. Engage the clamp.

5. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

   
   

   1. Install the upper radiator support sub-assembly with the 5 bolts.

      Torque:

      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

   2. Connect the horn connector.

   3. Engage the clamp to connect the hood lock control cable assembly to the upper radiator support sub-assembly.

6. INSTALL HOOD LOCK ASSEMBLY

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7. CONNECT NO. 2 RADIATOR HOSE

   
   

   1. Connect the No. 2 radiator hose and slide the clip to secure it.

8. CONNECT NO. 3 RADIATOR HOSE

   
   

   1. Connect the No. 3 radiator hose and slide the clip to secure it.

9. CONNECT WATER BY-PASS HOSE

   
   

   1. Connect the water by-pass hose and slide the clip to secure it.

10. CONNECT NO. 1 WATER HOSE CLAMP BRACKET

    
    

    1. Connect the No. 1 water hose clamp bracket to the upper radiator support sub-assembly with the 2 bolts.

       Torque:

       5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Engage the 2 clamps.

11. INSTALL BATTERY

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12. INSTALL THERMISTOR ASSEMBLY

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13. INSTALL HEADLIGHT ASSEMBLY LH

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14. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

15. ADD ENGINE COOLANT

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16. INSPECT FOR COOLANT LEAK

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17. INSTALL NO. 1 ENGINE UNDER COVER

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