RADIATOR(except Sedan) REMOVAL

PROCEDURE


  1. REMOVE NO. 1 ENGINE UNDER COVER

  2. DRAIN ENGINE COOLANT

    Click here

  3. REMOVE HEADLIGHT ASSEMBLY LH

    Click here

  4. REMOVE HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  5. REMOVE BATTERY

    Click here

  6. REMOVE THERMISTOR ASSEMBLY

    Click here

  7. DISCONNECT NO. 1 WATER HOSE CLAMP BRACKET


    1. A01TCVE

      Remove the 2 bolts and disconnect the 2 clamps and No. 1 water hose clamp bracket from the upper radiator support sub-assembly.

  8. DISCONNECT WATER BY-PASS HOSE


    1. A01TDLP

      Slide the clip and disconnect the water by-pass hose.

  9. DISCONNECT NO. 3 RADIATOR HOSE


    1. A01TCUW

      Slide the clip and disconnect the No. 3 radiator hose.

  10. DISCONNECT NO. 2 RADIATOR HOSE


    1. A01TCS4

      Slide the clip and disconnect the No. 2 radiator hose.

  11. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. A01TBRCC01
      *A for LHD
      *B for RHD

      Disconnect the hood lock control cable assembly from the hood lock control lever sub-assembly.

    2. A01TDGFC01
      *A for LHD
      *B for RHD

      Disconnect the 2 clamps and hood lock control cable assembly from the upper radiator support sub-assembly.

    3. A01TBLC

      Disconnect the engine hood courtesy switch connector. (w/ Engine Hood Courtesy Switch)

    4. A01T8CR

      Disconnect the 2 clamps and wire harness. (w/ Engine Hood Courtesy Switch)

    5. A01TDH0N01

      Remove the 5 bolts and upper radiator support sub-assembly.

      Tech Tips

      Use a 10 mm union nut wrench to remove the 2 bolts (A).

  12. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. A01TCA1

      Disconnect the clamp.

    2. Slide the clip and disconnect the No. 3 water by-pass hose.

  13. REMOVE NO. 2 FAN SHROUD


    1. A01T9RFC01
      *a Guide

      Remove the 2 bolts.

    2. Disengage the 2 claws and 2 guides and remove the No. 2 fan shroud from the radiator assembly.

    3. Remove the 2 radiator support cushions from the No. 2 fan shroud.

  14. REMOVE RADIATOR ASSEMBLY


    1. A01TAK2

      Disconnect the cooling fan ECU connector.

    2. Disconnect the clamp and wire harness.

    3. A01TANMC02
      *a Guide

      Disengage the 2 guides and disconnect the condenser assembly from the fan shroud as shown in the illustration.

      Note

      Do not damage the condenser assembly or radiator assembly when removing the condenser assembly.

    4. A01TAAI

      Remove the radiator assembly with the fan shroud.

      Note

      Do not apply excessive force to the condenser assembly or pipe when removing the radiator assembly.

    5. Remove the 2 lower radiator supports.

    6. A01T8P0

      Remove the 2 bolts and fan shroud from the radiator assembly.

  15. REMOVE RADIATOR DRAIN COCK PLUG


    1. Remove the radiator drain cock plug.

    2. Remove the O-ring from the radiator drain cock plug.