RADIATOR(for Sedan) REMOVAL

PROCEDURE


  1. REMOVE HEADLIGHT ASSEMBLY LH

    Click here

  2. REMOVE HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  3. REMOVE THERMISTOR ASSEMBLY

    Click here

  4. REMOVE NO. 1 ENGINE UNDER COVER

  5. REMOVE BATTERY

    Click here

  6. DRAIN ENGINE COOLANT

    Click here

  7. DISCONNECT NO. 1 WATER HOSE CLAMP BRACKET


    1. A01TA7A

      Remove the 2 bolts and disconnect the No. 1 water hose clamp bracket from the upper radiator support sub-assembly.

    2. Disengage the 2 clamps.

  8. DISCONNECT WATER BY-PASS HOSE


    1. A01TA39

      Slide the clip and disconnect the water by-pass hose.

  9. DISCONNECT NO. 3 RADIATOR HOSE


    1. A01TCUW

      Slide the clip and disconnect the No. 3 radiator hose.

  10. DISCONNECT NO. 2 RADIATOR HOSE


    1. A01TCS4

      Slide the clip and disconnect the No. 2 radiator hose.

  11. REMOVE HOOD LOCK ASSEMBLY (for LHD)

    Click here

  12. REMOVE HOOD LOCK ASSEMBLY (for RHD)

    Click here

  13. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. A01TASLC01
      *A for LHD
      *B for RHD

      Disengage the clamp to disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.

    2. A01TBDZ

      Disconnect the horn connector.

    3. A01TAEJ

      Remove the 5 bolts and upper radiator support sub-assembly.

  14. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. A01TCA1

      Disengage the clamp.

    2. Slide the clip and disconnect the No. 3 water by-pass hose.

  15. REMOVE NO. 2 FAN SHROUD


    1. A01T8HPC01
      *a Guide

      Remove the 2 bolts.

    2. Disengage the 2 claws and 2 guides and remove the No. 2 fan shroud from the radiator assembly.

    3. Remove the 2 radiator support cushions from the No. 2 fan shroud.

  16. REMOVE RADIATOR ASSEMBLY


    1. A01TAK2

      Disconnect the cooling fan ECU connector.

    2. Disengage the wire harness clamp.

    3. A01TA4PC01
      *a Guide

      Disengage the 2 guides and disconnect the condenser assembly from the fan shroud as shown in the illustration.

      Note

      Do not damage the condenser assembly or radiator assembly when removing the condenser assembly.

    4. A01TC19

      Remove the radiator assembly with the fan shroud.

      Note

      Do not apply excessive force to the condenser assembly or pipe when removing the radiator assembly.

    5. Remove the 2 lower radiator supports.

    6. A01T8P0

      Remove the 2 bolts and fan shroud from the radiator assembly.

  17. REMOVE RADIATOR DRAIN COCK PLUG


    1. Remove the radiator drain cock plug.

    2. Remove the O-ring from the radiator drain cock plug.