THERMOSTAT INSTALLATION

PROCEDURE


  1. INSTALL THERMOSTAT


    1. A00Y8PEC01
      *a Mark
      *b Jiggle Valve

      Install the element to the water inlet as shown in the illustration.

      Tech Tips

      The jiggle valve may be set within 45° on either side of the prescribed position.

    2. Install the spring to the water inlet.

    3. A00YB4LC02
      *1 Frame
      *a Protrusion

      Install the frame to the water inlet.

      Tech Tips

      Using needle nose pliers, push down on the frame to compress the spring. While the spring is compressed, turn the frame to engage it to the protrusions of the water inlet.

  2. INSTALL NO. 2 WATER INLET HOUSING GASKET


    1. A00Y59XC01
      *1 No. 2 Water Inlet Housing Gasket

      Install a new No. 2 water inlet housing gasket to the water inlet.

  3. INSTALL WATER INLET


    1. A00YA3V

      Install the water inlet with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  4. CONNECT NO. 2 RADIATOR HOSE


    1. A00YBC4

      Connect the No. 2 radiator hose to the water inlet and slide the clip to secure it.

  5. CONNECT NO. 1 WATER BY-PASS PIPE


    1. A00YB98

      Connect the No. 1 water by-pass pipe and slide the clip to secure it.

    2. Install the No. 1 water by-pass pipe with the bolt.

      Torque:
      22 N*m  { 224 kgf*cm, 16 ft.*lbf }

  6. INSTALL OIL LEVEL DIPSTICK GUIDE SUB-ASSEMBLY

    Click here

  7. INSTALL GENERATOR ASSEMBLY (for 80A Type)

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  8. INSTALL GENERATOR ASSEMBLY (for 100A Type)

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  9. ADD ENGINE COOLANT

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  10. INSPECT FOR COOLANT LEAK

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