THERMOSTAT REMOVAL

PROCEDURE


  1. DRAIN ENGINE COOLANT

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  2. REMOVE GENERATOR ASSEMBLY (for 80A Type)

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  3. REMOVE GENERATOR ASSEMBLY (for 100A Type)

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  4. REMOVE OIL LEVEL DIPSTICK GUIDE SUB-ASSEMBLY

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  5. DISCONNECT NO. 1 WATER BY-PASS PIPE


    1. A00YB98

      Slide the clip and disconnect the No. 1 water by-pass pipe.

    2. Remove the bolt and No. 1 water by-pass pipe.

  6. DISCONNECT NO. 2 RADIATOR HOSE


    1. A00YBC4

      Slide the clip and disconnect the No. 2 radiator hose from the water inlet.

  7. REMOVE WATER INLET


    1. A00YA3V

      Remove the 3 bolts and water inlet.

  8. REMOVE NO. 2 WATER INLET HOUSING GASKET


    1. A00Y59XC01
      *1 No. 2 Water Inlet Housing Gasket

      Remove the No. 2 water inlet housing gasket from the water inlet.

  9. REMOVE THERMOSTAT


    1. A00YB4LC01
      *1 Frame

      Remove the frame from the water inlet.

      Tech Tips

      Using needle nose pliers, push down on the frame to compress the spring. While the spring is compressed, turn the frame to remove it from the water inlet.

    2. Remove the spring and element.