RADIATOR(for Sedan) INSTALLATION

PROCEDURE

1. INSTALL FAN SHROUD

   
   

   1. Install the fan shroud to the radiator assembly with the 2 bolts.

      Torque:

      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

2. INSTALL RADIATOR ASSEMBLY

   
   

   1. Install the 3 lower radiator supports.

   2. Install the radiator assembly with the fan shroud.

      Note

      For vehicles with the air conditioning system, do not apply excessive force to the condenser assembly or pipe when installing the radiator assembly.

   3. Engage the 2 wire harness clamps.

   4. Connect the cooling fan ECU connector.

3. INSTALL NO. 2 FAN SHROUD

   
   

   1. Engage the 2 claws and install the No. 2 fan shroud with the 2 bolts.

      Torque:

      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

   2. Install the radiator support cushion.

4. CONNECT NO. 3 WATER BY-PASS HOSE

   
   

   1. Connect the No. 3 water by-pass hose and slide the clip to secure it.

   2. Engage the clamp.

5. CONNECT NO. 2 RADIATOR HOSE

   
   

   1. Connect the No. 2 radiator hose and slide the clip to secure it.

6. CONNECT NO. 3 RADIATOR HOSE

   
   

   1. Connect the No. 3 radiator hose and slide the clip to secure it.

7. INSTALL INTERCOOLER ASSEMBLY

   Click here

8. INSTALL NO. 1 RADIATOR SUPPORT

   Click here

9. CONNECT NO. 2 AIR HOSE

   Click here

10. CONNECT NO. 3 AIR HOSE

    Click here

11. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

    
    

    1. Install the upper radiator support sub-assembly with the 5 bolts.

       Torque:

       12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

    2. Connect the horn connector.

    3. Engage the clamp to connect the hood lock control cable assembly to the upper radiator support sub-assembly.

12. INSTALL HOOD LOCK ASSEMBLY

    Click here

13. CONNECT NO. 1 WATER HOSE CLAMP BRACKET

    
    

    1. Connect the No. 1 water hose clamp bracket to the upper radiator support sub-assembly with the 2 bolts.

       Torque:

       5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Engage the 2 clamps.

14. INSTALL BATTERY

    
    

    • w/ Glow Plug Controller:

      Click here

    • w/o Glow Plug Controller:

      Click here

15. INSTALL THERMISTOR ASSEMBLY

    Click here

16. INSTALL HEADLIGHT ASSEMBLY LH

    Click here

17. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

18. ADD ENGINE COOLANT

    Click here

19. INSPECT FOR COOLANT LEAK

    Click here

20. INSTALL NO. 1 ENGINE UNDER COVER