INTERCOOLER INSTALLATION

PROCEDURE


  1. INSTALL INTERCOOLER ASSEMBLY


    1. A002ZY7C02
      *a Protrusion

      Install a new throttle body gasket to the intercooler assembly with the protrusion of the throttle body gasket oriented as shown in the illustration.

    2. Temporarily install the intercooler assembly to the air tube assembly with the hose clamp.

    3. Temporarily install the intercooler assembly to the throttle body with motor assembly with the 2 bolts and 2 nuts.

    4. Connect the No. 2 turbo water pipe sub-assembly to the intercooler assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Connect the 2 No. 1 intercooler water hoses to the intercooler assembly and slide the 2 clips to secure them.

    6. A003125N01

      Tighten the 2 bolts and 2 nuts in the order shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    7. Tighten the hose clamp.

      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }

  2. CONNECT NO. 1 TURBO WATER HOSE


    1. Connect the No. 1 turbo water hose to the intercooler assembly and slide the clip to secure it.

      A00310SC02
      *a Upper *b Front
      *c 60° *d 2 to 5 mm (0.0787 to 0.197 in.)
      *e Paint Mark *f Matchmark
      *g Paint Mark Area - -

      Tech Tips


      • Position the No. 1 turbo water hose and clip as shown in the illustration.

      • Push in the No. 1 turbo water hose until it contacts the stopper.

  3. CONNECT NO. 4 TURBO WATER HOSE


    1. Connect the No. 4 turbo water hose to the intercooler assembly and slide the clip to secure it.

      A0030BJC02
      *a Upper *b Front
      *c 60° *d 180°
      *e 2 to 5 mm (0.0787 to 0.197 in.) *f Paint Mark
      *g Matchmark *h Paint Mark Area

      Tech Tips


      • Position the No. 4 turbo water hose and clip as shown in the illustration.

      • Push in the No. 4 turbo water hose until it contacts the stopper.

  4. INSTALL NO. 1 TURBO PRESSURE SENSOR

    Click here

  5. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

    Click here

  6. ADD COOLANT (for Intercooler)

    Click here

  7. INSPECT FOR COOLANT LEAK (for Intercooler)

    Click here