INTAKE MANIFOLD REMOVAL

PROCEDURE


  1. REMOVE INTERCOOLER ASSEMBLY

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  2. REMOVE PURGE VALVE (PURGE VSV)

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  3. REMOVE NO. 2 TURBO PRESSURE SENSOR

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  4. DRAIN ENGINE COOLANT

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  5. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY


    1. A01LUW0C02
      *1 No. 1 Water By-pass Hose
      *2 No. 2 Water By-pass Hose

      Disconnect the throttle body with motor assembly connector.

    2. Slide the 2 clips and disconnect the No. 1 water by-pass hose and No. 2 water by-pass hose from the throttle body with motor assembly.

    3. Remove the throttle body with motor assembly from the intake manifold.

      Note

      If the throttle body with motor assembly has been struck or dropped, replace it.

  6. REMOVE THROTTLE BODY GASKET


    1. A01LVAF

      Remove the throttle body gasket from the intake manifold.

  7. DISCONNECT ENGINE WIRE


    1. A01LWUE

      Disengage the wire harness clamp.

    2. A01M3CY

      Remove the bolt and wire harness clamp bracket from the intake manifold.

    3. A01LZPU

      Disengage the wire harness clamp from the wire harness clamp bracket.

    4. A01LY7I

      Remove the bolt and wire harness clamp bracket to the intake manifold.

    5. A01M19C

      Disconnect the No. 2 water by-pass hose from the intake manifold.

    6. A01LWGY

      Remove the bolt and disengage the wire harness clamp from the cylinder block sub-assembly.

  8. REMOVE NO. 3 FUEL VAPOR FEED HOSE


    1. A01M1CY

      Slide the clip and remove the No. 3 fuel vapor feed hose from the intake manifold.

  9. REMOVE INTAKE MANIFOLD


    1. A01M0CV

      Remove the 5 bolts and intake manifold from the cylinder head sub-assembly.

  10. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET


    1. A01LZ3E

      Remove the No. 1 intake manifold to head gasket from the intake manifold.

  11. REMOVE STUD BOLT


    1. A01LZM5

      Using an E6 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.