INTAKE MANIFOLD INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET


    1. Install a new No. 1 intake manifold to head gasket to the intake manifold.

  2. INSTALL INTAKE MANIFOLD


    1. B00425XN01

      Install the intake manifold with the 3 bolts and 2 nuts in the order shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

    2. Connect the fuel vapor feed hose to the intake manifold.

    3. Connect the ventilation hose to the intake manifold, and slide the clip to secure it.

  3. CONNECT UNION TO CONNECTOR TUBE HOSE (for LHD)

    Click here

  4. CONNECT CHECK VALVE TO BRAKE BOOSTER HOSE (for RHD)

    Click here

  5. INSTALL VACUUM SENSOR (MANIFOLD ABSOLUTE PRESSURE SENSOR)


    1. Install the vacuum sensor (manifold absolute pressure sensor) to the intake manifold with the bolt.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Connect the vacuum hose.

    3. Install the bracket with the bolt and connect the 2 clamps and connector to the intake manifold.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  6. INSTALL NO. 1 EGR PIPE


    1. B0043O3

      Install 2 new EGR pipe gaskets.

    2. Install the No. 1 EGR pipe with the 2 bolts and 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  7. INSTALL NO. 2 HEATER BRACKET SUB-ASSEMBLY


    1. B0043I8

      Install the No. 2 heater bracket sub-assembly with the bolt.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  8. CONNECT HEATER WATER INLET HOSE A

    Click here

  9. CONNECT HEATER WATER OUTLET HOSE A

    Click here

  10. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  11. INSTALL OUTER COWL TOP PANEL (for LHD)


  12. INSTALL OUTER COWL TOP PANEL (for RHD)


  13. INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)


  14. INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)


  15. INSTALL WATER GUARD PLATE LH (for LHD)


  16. INSTALL WATER GUARD PLATE LH (for RHD)


  17. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here