INTERCOOLER INSTALLATION

PROCEDURE


  1. INSTALL INTERCOOLER ASSEMBLY


    1. Install the intercooler assembly to the fan shroud.

  2. INSTALL NO. 1 RADIATOR SUPPORT


    1. Install the No. 1 radiator support to the No. 2 fan shroud and intercooler assembly with the 5 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Install the radiator support cushion to the No. 1 radiator support.

  3. CONNECT NO. 3 AIR HOSE


    1. B0042AZC02
      *a View A
      *b Upper
      *c RH
      *d 135° (Hose Clamp Bolt Area)
      *e Stopper
      *f Paint Mark

      Connect the No. 3 air hose to the intercooler assembly as shown in the illustration.

      Note

      Before installation, remove any oil residue from the inside of the pipe and hose.

    2. B004465N01

      Tighten the hose clamp of the No. 3 air hose on the intercooler assembly side.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Note

      One minute after tightening the hose clamp, check that residual torque is 3.2 N*m (33 kgf*cm, 28 in.*lbf) or more.

      Tech Tips


      • Push in the No. 3 air hose so that the distance (B) is 0 to 2 mm (0 to 0.0787 in.).

      • Position the hose clamp so that the distance (A) is 4 to 9 mm (0.157 to 0.354 in.).

  4. CONNECT NO. 2 AIR HOSE


    1. B0044SEC02
      *a View A
      *b Upper
      *c Front
      *d 300° (Hose Clamp Bolt Area)
      *e Stopper
      *f Paint Mark

      Connect the No. 2 air hose to the intercooler assembly as shown in the illustration.

      Note

      Before installation, remove any oil residue from the inside of the pipe and hose.

    2. B004465N01

      Tighten the hose clamp of the No. 2 air hose on the intercooler assembly side.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Note

      One minute after tightening the hose clamp, check that residual torque is 3.2 N*m (33 kgf*cm, 28 in.*lbf) or more.

      Tech Tips


      • Push in the No. 2 air hose so that the distance (B) is 0 to 2 mm (0 to 0.0787 in.).

      • Position the hose clamp so that the distance (A) is 4 to 9 mm (0.157 to 0.354 in.).

  5. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (except Sedan)

    Click here

  6. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for Sedan)

    Click here

  7. INSTALL HOOD LOCK ASSEMBLY (for Sedan)

    Click here

  8. CONNECT NO. 1 WATER HOSE CLAMP BRACKET (except Sedan)

    Click here

  9. CONNECT NO. 1 WATER HOSE CLAMP BRACKET (for Sedan)

    Click here

  10. INSTALL BATTERY

    Click here

  11. INSTALL HEADLIGHT ASSEMBLY LH (except Sedan)

    Click here

  12. INSTALL HEADLIGHT ASSEMBLY LH (for Sedan)

    Click here

  13. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedures for the RH side and LH side.