INTERCOOLER INSTALLATION

PROCEDURE


  1. INSTALL INTERCOOLER ASSEMBLY


    1. Install the intercooler assembly with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  2. INSTALL NO. 1 RADIATOR SUPPORT


    1. Install the No. 1 radiator support with the 5 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  3. CONNECT NO. 3 AIR HOSE


    1. A012MUKC01
      *a View A
      *b Upper
      *c Rear Side
      *d 300° (Hose Clamp Area)
      *e Paint Mark
      *f Stopper

      Connect the No. 3 air hose to the intercooler assembly as shown in the illustration.

    2. A012FT5N01

      Tighten the clamp of the No. 3 air hose on the intercooler assembly side.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Note

      One minute after tightening the hose clamp, check that residual torque is 3.2 N*m (33 kgf*cm, 28 in.*lbf) or more.

      Tech Tips


      • Push in the No. 3 air hose so that distance B is 0 to 2 mm (0 to 0.0787 in.).

      • Position the clamp so that distance A is 4 to 9 mm (0.157 to 0.354 in.).

  4. CONNECT NO. 2 AIR HOSE


    1. A012MANC01
      *a View A
      *b Upper
      *c LH Side
      *d 135° (Hose Clamp Area)
      *e Paint Mark
      *f Stopper

      Connect the No. 2 air hose to the intercooler assembly as shown in the illustration.

    2. A012FT5N01

      Tighten the clamp of the No. 2 air hose on the intercooler assembly side.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Note

      One minute after tightening the hose clamp, check that residual torque is 3.2 N*m (33 kgf*cm, 28 in.*lbf) or more.

      Tech Tips


      • Push in the No. 2 air hose so that distance B is 0 to 2 mm (0 to 0.0787 in.).

      • Position the clamp so that distance A is 4 to 9 mm (0.157 to 0.354 in.).

  5. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (except Sedan)

    Click here

  6. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for Sedan)

    Click here

  7. INSTALL HOOD LOCK ASSEMBLY (for Sedan)

    Click here

  8. CONNECT NO. 1 WATER HOSE CLAMP BRACKET (except Sedan)

    Click here

  9. CONNECT NO. 1 WATER HOSE CLAMP BRACKET (for Sedan)

    Click here

  10. INSTALL HEADLIGHT ASSEMBLY LH (except Sedan)

    Click here

  11. INSTALL HEADLIGHT ASSEMBLY LH (for Sedan)

    Click here

  12. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedures for the RH side and LH side.