EGR VALVE ON-VEHICLE INSPECTION

PROCEDURE

1. INSPECT EGR VALVE ASSEMBLY OPERATION

   
   

   1. Connect the GTS to the DLC3.

   2. Turn the ignition switch to ON and turn the GTS on.

   3. Start the engine.

   4. Enter the following menus: Powertrain / Engine and ECT / Active Test / Actuator Test of EGR-Valve / Data List / Target EGR Pos. and Actual EGR Valve Pos.

      
      Powertrain > Engine and ECT > Active Test

      Active Test Display
      Actuator Test of EGR-Valve

      Data List Display
      Target EGR Valve Pos
      Actual EGR Valve Pos

   5. Perform the following steps 1 to 4.

   6. Step 1

      
      

      1. Perform Actuator Test of EGR-Valve with control value of 0% (opening ratio in %).

      2. Monitor the difference of the control value and EGR valve Actuator Position value (0 +/- 3%). EGR valve must operate within 1 second.

   7. Step 2

      
      

      1. Wait for 2 seconds or more.

   8. Step 3

      
      

      1. Perform Actuator Test of EGR-Valve with control value of 94% (opening ratio in %).

      2. Monitor the difference of the control value and EGR valve Actuator Position value (0 +/- 3%). EGR valve must operate within 1 second.

   9. Step 4

      
      

      1. Wait for 2 seconds or more.

   10. Perform the above steps 1 to 4 and check that the part operates as specified.

       OK
       Part operates as specified.