QUARTER WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart Click here.

PROCEDURE


  1. INSTALL QUARTER WINDOW GLASS LH SPACER


    1. Apply Primer G to the window where the spacer will be installed.

      A002QW3E04
      Text in Illustration
      *1 Backside *2 Marking for Spacer Installation
      *3 Spacer - -

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper from a new spacer. Install the spacer to the quarter window at the location shown in the illustration.

  2. INSTALL QUARTER WINDOW MOULDING LH


    1. Using a brush or sponge, coat the application area of the quarter window with Primer G.

      A002NSWE01
      Text in Illustration
      *1 Backside *2 Primer G
      Standard
      Area Specified Condition
      a 7.0 mm (0.276 in.)

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A002LRFE02
      Text in Illustration
      *1 Primer M

      Using a brush or sponge, coat the application area of a new quarter window moulding with Primer M.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    3. A002NNGE02
      Text in Illustration
      *1 Adhesive

      Apply adhesive to the quarter window moulding.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of a cartridge nozzle.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the quarter window moulding as shown in the illustration.

    4. A002PDR

      Install the quarter window moulding as shown in the illustration.

    5. A002PM3

      Apply non-residue solvent to a clean cloth and wipe off any excess or protruding adhesive.

  3. INSTALL QUARTER WINDOW ASSEMBLY LH


    1. A002PPRE03
      Text in Illustration
      *1 CORRECT
      *2 Primer M
      *3 Adhesive
      *4 INCORRECT

      Using a brush or sponge, apply primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Using a brush or sponge, apply Primer G to the contact surface of the window.

      A002QJOE02
      Text in Illustration
      *1 Backside *2 Adhesive Center Line
      *3 Primer G - -
      Standard
      Area Specified Condition
      a 13.0 mm (0.511 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      • Do not apply primer to the moulding.

    3. Apply adhesive to the quarter window.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of a cartridge nozzle as shown in the illustration.

        A002NVBE04
        Text in Illustration
        *1 Backside *2 Adhesive Center Line
        *3 Adhesive - -
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 13.0 mm (0.511 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the quarter window as shown in the illustration.

    4. A002ND0E02
      Text in Illustration
      *1 Spacer

      Install the quarter window to the vehicle body.


      1. Attach the 2 clips to install the quarter window.

      2. Lightly press the outer surface of the window to ensure a close fit.

        Note


        • Allow the primer coating to dry for 3 minutes or more.

        • Check that the 2 clips are attached to the body correctly, and that the spacer is contacting the body correctly.

        • Check that the vehicle body and window have a small gap between them.

      3. Hold the quarter window in place securely with protective tape or equivalent until the adhesive hardens.

      4. Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive to any areas where the amount of adhesive is inadequate.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    5. Connect the connectors.

  4. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. If there are any leaks, seal them with auto glass sealer.

  5. INSTALL INNER ROOF SIDE GARNISH ASSEMBLY LH

    Click here

  6. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

    Click here

  7. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY

    Click here

  8. INSTALL DECK TRIM SIDE SERVICE HOLE COVER

    Click here

  9. INSTALL FRONT DECK SIDE TRIM COVER LH

    Click here

  10. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

    Click here

  11. INSTALL REAR DOOR SCUFF PLATE LH

    Click here

  12. INSTALL REAR DECK TRIM COVER

    Click here

  13. INSTALL REAR NO. 2 SEAT ASSEMBLY (w/ Rear No. 2 Seat)

    Click here

  14. INSTALL REAR NO. 2 SEAT TRACK COVER (w/ Rear No. 2 Seat)

    Click here

  15. INSTALL REAR NO. 2 SEAT TRACK BRACKET COVER (w/ Rear No. 2 Seat)

    Click here

  16. INSTALL DECK TRIM SIDE BELT HOLE COVER LH (w/ Rear No. 2 Seat)

    Click here

  17. INSTALL DECK TRIM SIDE BELT HOLE COVER RH (w/ Rear No. 2 Seat)

    Click here

  18. INSTALL DECK FLOOR BOX LH (w/ Rear No. 2 Seat)

    Click here

  19. INSTALL DECK FLOOR BOX RH (w/ Rear No. 2 Seat)

    Click here

  20. INSTALL DECK RAIL COVER (w/ Rear No. 2 Seat, w/o Spare Tire)

    Click here

  21. INSTALL LUGGAGE COMPARTMENT TRAY (w/ Rear No. 2 Seat, w/ Spare Tire)

    Click here

  22. INSTALL DECK BOARD ASSEMBLY (w/ Rear No. 2 Seat)

    Click here

  23. INSTALL DECK FLOOR BOX LH (w/o Rear No. 2 Seat)

    Click here

  24. INSTALL DECK FLOOR BOX RH (w/o Rear No. 2 Seat)

    Click here

  25. INSTALL LOWER DECK TRIM SIDE BOARD LH (w/o Rear No. 2 Seat)

    Click here

  26. INSTALL REAR DECK FLOOR BOX (w/o Rear No. 2 Seat, w/ Spare tire)

    Click here

  27. INSTALL LOWER DECK TRIM SIDE BOARD RH (w/o Rear No. 2 Seat)

    Click here

  28. INSTALL FRONT DECK FLOOR BOX (w/o Rear No. 2 Seat)

    Click here

  29. INSTALL NO. 2 DECK BOARD (w/o Rear No. 2 Seat)

    Click here

  30. INSTALL NO. 1 DECK BOARD (w/o Rear No. 2 Seat)

    Click here

  31. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

    Click here