BACK DOOR GLASS INSTALLATION

PROCEDURE


  1. CLEAN BACK DOOR GLASS


    1. Using a scraper, remove the damaged spacers, moulding and adhesive sticking to the glass.

    2. A002QCT

      Clean the outer circumference of the glass with non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using new glass, clean the glass with non-residue solvent.

  2. INSTALL NO. 1 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the glass where the spacer will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A002LSFE04
      Text in Illustration
      *1 Backside
      *2 Marking for Spacer Installation

      Remove the peeling paper from a new spacer. Install the spacer to the glass at the location shown in the illustration.

  3. INSTALL NO. 2 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the glass where the spacer will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A002PXCE04
      Text in Illustration
      *1 Backside
      *2 Marking for Spacer Installation

      Remove the peeling paper from a new spacer. Install the spacer to the glass at the location shown in the illustration.

  4. INSTALL BACK DOOR GLASS SPACER


    1. Apply Primer G to the glass where the spacers will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper from 2 new spacers. Install the 2 spacers to the glass at the locations shown in the illustration.

      A002NVUE04
      Text in Illustration
      *1 Backside *2 Marking for Spacer Installation

  5. INSTALL BACK WINDOW OUTSIDE MOULDING


    1. Using a brush or sponge, coat the application area of the back window outside moulding with Primer G.

      A002OFNE04
      Text in Illustration
      *1 Backside *2 Primer G
      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper from a new back window outside moulding. Install the moulding as shown in the illustration.

      A002PF3E01
      Text in Illustration
      *1 Backside *2 Ceramic Notch
      Standard
      Area Specified Condition
      a 12.5 mm (0.492 in.)
      b 9.5 mm (0.374 in.)
      c Changes gradually from 9.5 to 12.5 mm (0.374 to 0.492 in.)

  6. INSTALL BACK DOOR GLASS

    A002ME5E01
    Text in Illustration
    *1 Matchmark

    1. Position the glass.


      1. Using suction cups, place the glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

        Tech Tips


        • Placing matchmarks is only necessary when installing new glass. When reinstalling the used glass, matchmarks should already be present.

        • When reusing the glass, check and correct the matchmark positions.

        Note

        Check that the spacers are contacting the vehicle body correctly.

      4. Using suction cups, remove the glass.

    2. A002QYLE02
      Text in Illustration
      *1 CORRECT
      *2 Primer M
      *3 Adhesive
      *4 INCORRECT

      Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Using a brush or sponge, apply Primer G to the contact surface of the back door glass.

      A002NC9E02
      Text in Illustration
      *1 Backside *2 Adhesive Center Line
      *3 Primer G - -
      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)
      b 7.0 mm (0.276 in.)
      c 14.1 mm (0.564 in.)
      d 12.0 mm (0.472 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    4. Apply adhesive to the back door glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of a cartridge nozzle as shown in the illustration below.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the back door glass as shown in the illustration.

        A002MMJE02
        Text in Illustration
        *1 Backside *2 Adhesive Center Line
        *3 Adhesive - -
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 13.0 mm (0.512 in.)
        d 14.1 mm (0.564 in.)

    5. Install the back door glass to the vehicle body.


      1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

      2. Lightly press the outer surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

        Note


        • Check that the spacers are contacting the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      3. Hold the back door glass securely in place with tape or equivalent until the adhesive has hardened.

      4. A002LIXE07
        Text in Illustration
        *1 Adhesive

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive to any areas where the amount of adhesive is inadequate.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

      5. Connect the connectors.

  7. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. If there are any leaks, seal them with auto glass sealer.

  8. INSTALL REAR WIPER MOTOR GROMMET

    Click here

  9. INSTALL REAR WIPER MOTOR AND BRACKET ASSEMBLY

    Click here

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  11. INSTALL REAR WIPER ARM

    Click here

  12. INSTALL REAR SPOILER SUB-ASSEMBLY

    Click here

  13. INSTALL NO. 2 BACK DOOR PANEL PROTECTOR

    Click here

  14. INSTALL NO. 1 BACK DOOR PANEL PROTECTOR

    Click here

  15. INSTALL BACK DOOR TRIM PANEL ASSEMBLY

    Click here

  16. INSTALL BACK DOOR INSIDE HANDLE

    Click here

  17. INSTALL BACK DOOR SIDE GARNISH LH

    Click here

  18. INSTALL BACK DOOR SIDE GARNISH RH

    Click here

  19. INSTALL CENTER BACK DOOR GARNISH

    Click here