FRONT EVAPORATOR TEMPERATURE SENSOR REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. INSTALL NO. 1 COOLER THERMISTOR

    A002P97E13
    Text in Illustration
    *1 1 Fin
    *2 Sensor Part
    *3 Part Used to Hold Sensor in Place
    *4 from Tank
    *5 No. 1 Cooler Thermistor

    Note

    If reusing the evaporator, do not insert the thermistor into a location where the thermistor was previously inserted.


    1. Insert the thermistor to a location that is 1 fin to the right or left of its previous location.

      Standard
      Item Specified Condition
      A 34.3 mm (1.35 in.)
      B 20.9 mm (1.97 in.)
      C 50 mm (1.97 in.)

  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. Sufficiently apply compressor oil to 2 new O-rings and the O-ring fitting surfaces. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      for HFC-134a(R134a): Compressor oil
      ND-OIL 8 or equivalent
      for HFO-1234yf(R1234yf): Compressor oil
      ND-OIL 12 or equivalent

      Note

      Keep the O-rings and O-ring fitting surfaces free from dirt or any foreign objects.

    2. A002Q91

      Install the No. 1 cooler evaporator sub-assembly together with the No. 1 cooler thermistor.

    3. Attach the clamp.

    4. A002MZ2

      Attach the 4 claws as shown in the illustration.

    5. A002OKK

      Install the lower heater case with the 4 screws.

  3. INSTALL COOLER EXPANSION VALVE


    1. A002P62

      Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A002NIPE02
      Text in Illustration
      *1 Clamp

      Install the heater radiator unit sub-assembly to the air conditioning unit assembly.

    2. Install the clamp with the screw.

  5. INSTALL DRAIN COOLER HOSE


    1. A002PKC

      Install the drain cooler hose to the air conditioning unit assembly.

  6. INSTALL AIR CONDITIONING DUCT SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. A002M4C

      Attach the 2 claws to install the air conditioning duct sub-assembly.

  7. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY


    1. A002OP4

      Attach the claw.

    2. Install the air conditioning amplifier assembly with the screw.

  8. INSTALL CONSOLE MOUNTING BRACKET LH


    1. A002MPL

      Install the console mounting bracket LH with the screw.

  9. INSTALL UPPER CONSOLE MOUNTING BRACKET


    1. A002LM8

      Attach the 2 claws to install the upper console mounting bracket.

  10. INSTALL AIR CONDITIONING HARNESS ASSEMBLY (for Automatic Air Conditioning System)


    1. Connect the connector.

      A002OX2

    2. Attach each clamp to install the air conditioning harness assembly.

  11. INSTALL QUICK HEATER ASSEMBLY (w/ PTC Heater)


    1. A002MW4

      Install the quick heater assembly as shown in the illustration.

    2. A002MOA

      Install the 2 screws.

    3. Attach the clamp.

  12. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)


    1. A002Q5N

      Set the control cable so that the teeth of the gear engage with the cutout part as shown in the illustration and attach the claw to install the control cable.

  13. INSTALL NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)


    1. A002O3X

      Set the control cable so that the tooth of the gear engages with the cutout part as shown in the illustration and attach the claw to install the control cable.

  14. INSTALL AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. A002QT2

      Set the air mix control servo motor so that the tooth of the gear engages with the cutout part as shown in the illustration to install the air mix control servo motor.

    2. Install the 3 screws.

    3. Connect the connector.

  15. INSTALL NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. A002QIY

      Set the air mix control servo motor so that the tooth of the gear engages with the cutout part as shown in the illustration to install the air mix control servo motor.

    2. Install the 3 screws.

    3. Connect the connector.

  16. INSTALL MODE DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. A002LP6

      Set the air outlet control servo motor so that the tooth of the gear engages with the cutout part as shown in the illustration to install the air outlet control servo motor.

    2. Install the 3 screws.

    3. Connect the connector.