STEERING GEAR INSTALLATION

PROCEDURE


  1. INSTALL TIE ROD END SUB-ASSEMBLY LH


    1. A002PVUE07
      Text in Illustration
      *a Matchmark

      Install the lock nut and tie rod end sub-assembly to the steering gear so that the matchmarks align.

      Tech Tips

      After adjusting toe-in, tighten the lock nut to the specified torque.

  2. INSTALL TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  3. INSTALL STEERING GEAR ASSEMBLY


    1. A002LZC

      Install the steering gear to the front suspension crossmember with the 2 bolts and 2 nuts.

      Torque:
      110 N*m  { 1397 kgf*cm, 101 ft.*lbf }

      Note


      • Make sure to tighten the bolts starting from the left side of the vehicle.

      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut fixed in place.

  4. INSTALL STEERING INTERMEDIATE SHAFT


    1. A002MZUE08
      Text in Illustration
      *a Matchmark

      Align the matchmarks and install the steering intermediate shaft to the steering gear.

    2. Install a new bolt.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  5. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    1. A002LNC

      Align the round hole in the No. 1 steering column hole cover sub-assembly with the protrusion of the steering gear and install the cover.

  6. INSTALL STEERING COLUMN HOLE SHIELD (w/ Steering Column Hole Shield)


    1. A002MRQ

      Engage the 4 claws to install the steering column hole shield to the No. 1 steering column hole cover .

    2. A002MBGC01
      *a Hold
      *b Turn

      Using SST, install a new clamp on top of the steering column hole shield as shown in the illustration.

      SST
      09521-24010
    3. A002OOQE01

      Using SST, measure the clearance.

      SST
      09240-00020
      Clearance
      0.5 to 1.5 mm (0.0197 to 0.0590 in.)

  7. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

    Click here

  8. INSTALL FRONT SUSPENSION MEMBER REAR BRACE LH

    Click here

  9. INSTALL FRONT SUSPENSION MEMBER REAR BRACE RH

    Click here

  10. CONNECT TIE ROD END SUB-ASSEMBLY LH


    1. A002OSZ

      Connect the tie rod end to the steering knuckle with the nut.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

      Note

      Tighten the nut up to an additional 60° if the holes for the cotter pin are not aligned.

    2. Install a new cotter pin.

  11. CONNECT TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  12. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

    Click here

  13. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  14. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH

    Click here

  15. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH

    Click here

  16. INSTALL REAR ENGINE UNDER COVER LH

    Click here

  17. INSTALL REAR ENGINE UNDER COVER RH

    Click here

  18. INSTALL CENTER NO. 4 ENGINE UNDER COVER (for 1ZR-FAE, 2ZR-FAE)

    Click here

  19. INSTALL NO. 2 ENGINE UNDER COVER

    Click here

  20. INSTALL NO. 1 ENGINE UNDER COVER (for 1ZR-FAE, 2ZR-FAE)

    Click here

  21. INSTALL NO. 1 ENGINE UNDER COVER (for 1WW)

    Click here

  22. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    1. A002MMWE12
      Text in Illustration
      *a Clip A
      *b Clip B
      *c Lip

      Attach clip B to the body and install the No. 1 steering column hole cover to the body with clip A.

      Note

      Make sure that the lip of the No. 1 steering column hole cover is not damaged.

  23. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

    Click here

  24. INSTALL COLUMN HOLE COVER SILENCER SHEET

    Click here

  25. INSTALL FRONT WHEELS

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  26. ADJUST FRONT WHEEL ALIGNMENT


    1. Adjust the front wheel alignment Click here.