PARKING BRAKE ASSEMBLY REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL NO. 1 PARKING BRAKE SHOE HOLD DOWN SPRING PIN


    1. A002QE5

      Install the No. 1 parking brake shoe hold down spring pin.

  2. INSTALL NO. 2 PARKING BRAKE SHOE HOLD DOWN SPRING PIN


    1. A002QMK

      Install the No. 2 parking brake shoe hold down spring pin.

  3. APPLY HIGH TEMPERATURE GREASE


    1. A002P0IE01
      Text in Illustration
      *1 High temperature grease

      Apply high temperature grease to the areas of the backing plate that contact the shoe.

  4. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A002MMK

      Using needle-nose pliers, connect the No. 3 parking brake cable assembly to the parking brake shoe lever as shown in the illustration.

      Note

      Be careful not to damage the No. 3 parking brake cable assembly.

  5. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY


    1. A002POQ

      Install the No. 2 parking brake shoe, shoe hold down spring and shoe hold down spring cup.

    2. A002O5JE01
      Text in Illustration
      *1 High temperature grease

      Apply high temperature grease to the threads and all contact surfaces of the parking brake shoe adjuster screw set.

    3. A002OUZ

      Set the No. 2 parking brake shoe and shoe adjuster screw set in place.

    4. A002PJY

      Connect the tension spring.

  6. INSTALL PARKING BRAKE SHOE STRUT


    1. A002PGR

      Install the parking brake shoe strut.

  7. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH


    1. A002QRQ

      Install the No. 1 parking brake shoe, shoe hold down spring and shoe hold down spring cup.

    2. Install the tension spring to the No. 1 parking brake shoe.

  8. INSTALL PARKING BRAKE SHOE RETURN SPRING


    1. A002OU4

      Install the 2 return springs.

      Tech Tips

      First install the front side spring and then the rear side spring.

  9. CHECK PARKING BRAKE INSTALLATION


    1. Check that each part is installed properly.

      A002N6YE01
      *1 for LH Side:
      *2 for RH Side:
      *3 Front of the Vehicle

      Note

      There should be no oil or grease on the friction surfaces of the shoe lining and disc.

  10. INSTALL REAR DISC


    1. A002OZZE01
      Text in Illustration
      *1 Matchmark

      Align the matchmarks and install the rear disc.

    2. Install the shoe adjusting hole plug.

  11. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. A002MG7

      Connect the rear disc brake cylinder with the 2 bolts.

      Torque:
      72 N*m  { 734 kgf*cm, 53 ft.*lbf }

      Note


      • Do not twist the brake hose.

      • Make sure that the bolts are free from damage and foreign matter.

  12. CHECK PARKING BRAKE LEVER TRAVEL

    Click here

  13. ADJUST PARKING BRAKE LEVER TRAVEL

    Click here

  14. INSTALL REAR WHEEL LH

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  15. SETTLE PARKING BRAKE SHOE AND DISC


    1. Drive the vehicle for approximately 400 m (0.25 miles) under the following conditions.


      1. The vehicle speed is approximately 50 km/h (31 mph) and the vehicle is on a safe, level and dry road.

      2. The parking brake lever is being pulled with a force of 150 N (15 kgf, 33.7 lbf).

    2. Repeat the procedure above 2 or 3 times.

      Note

      Set a 5-minute interval between each procedure to prevent the brake assembly from overheating.