REAR BRAKE INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL REAR DISC


    1. A002OZZE01
      Text in Illustration
      *1 Matchmark

      Align the matchmarks of the disc and axle hub and install the disc.

      Note

      When replacing the rear disc with a new one, select an installation position where the rear disc has the smallest runout.

  2. INSTALL REAR DISC BRAKE CYLINDER MOUNTING


    1. A002LID

      Install the rear disc brake cylinder mounting to the axle carrier with the 2 bolts.

      Torque:
      72 N*m  { 734 kgf*cm, 53 ft.*lbf }

  3. INSTALL REAR DISC BRAKE BUSH DUST BOOT


    1. A002Q4AE01
      Text in Illustration
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bush dust boots where they contact the rear disc brake cylinder mounting, and the entire inner circumference of both ends of the boots.

      Tech Tips

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to the rear disc brake bush dust boot.

      Note

      Apply a sufficient amount of lithium soap base glycol grease to the entire circumference of the rear disc brake bush dust boot and rear disc brake cylinder mounting contact surfaces.

    2. Install the 2 rear disc brake bush dust boots to the rear disc brake cylinder mounting.

  4. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH


    1. A002Q10E01
      Text in Illustration
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the rear disc brake cylinder slide pin as shown in the illustration.

    2. Install a new rear disc brake cylinder slide bush to the rear disc brake cylinder slide pin.

  5. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A002MZTE01
      Text in Illustration
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the sliding part and the seal surface of the 2 rear disc brake cylinder slide pins.

    2. A002OP6

      Install the 2 rear disc brake cylinder slide pins to the rear disc brake cylinder mounting.

  6. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE


    1. A002M6X

      Install the 4 rear disc brake pad support plates to the rear disc brake cylinder mounting.

      Note

      Be sure to install each rear disc brake pad support plate in the correct position and direction.

  7. INSTALL REAR DISC BRAKE PAD


    1. A002NK9

      Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

      Note

      Make sure there is no oil or grease on the friction surfaces of the disc brake pads or the rear disc.

  8. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A002PL1

      Hold the rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with 2 new bolts.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  9. CONNECT REAR BRAKE FLEXIBLE HOSE


    1. A002LZN

      Install a new rear flexible hose gasket and connect the flexible hose to the rear disc brake cylinder assembly with a new union bolt.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

      Tech Tips

      Insert the flexible hose lock securely into the lock hole in the disc brake cylinder.

  10. ADJUST PARKING BRAKE SHOE CLEARANCE

    Click here

  11. REMOVE CENTER COWL TOP VENTILATOR LOUVER

    Click here

  12. BLEED BRAKE LINE

    Click here

  13. BLEED AIR FROM CLUTCH LINE (for 1ZR-FAE with Manual Transaxle)

    Click here

  14. BLEED AIR FROM CLUTCH LINE (for 2ZR-FAE with Manual Transaxle)

    Click here

  15. BLEED CLUTCH LINE (for 1WW)

    Click here

  16. INSTALL CENTER COWL TOP VENTILATOR LOUVER

    Click here

  17. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }