REAR BRAKE REASSEMBLY

PROCEDURE


  1. TEMPORARILY INSTALL REAR DISC BRAKE BLEEDER PLUG


    1. Temporarily install the bleeder plug to the brake cylinder.

      Tech Tips

      Tighten the rear disc brake bleeder plug after bleeding any air left in the system.

  2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP


    1. Install the bleeder plug cap to the bleeder plug.

  3. INSTALL PISTON SEAL

    A002NR7E01
    Text in Illustration
    *1 Lithium soap base glycol grease

    1. Apply a light coat of lithium soap base glycol grease to the entire inner and outer circumference of a new piston seal.

    2. Install the piston seal to the disc brake cylinder assembly.

      Note

      Make sure the piston seal is securely installed to the groove of the disc brake cylinder assembly.

  4. INSTALL REAR DISC BRAKE PISTON

    A002PS6E01
    Text in Illustration
    *1 Lithium soap base glycol grease

    1. Apply a light coat of lithium soap base glycol grease to the entire inner and outer circumference of a new cylinder boot.

    2. Apply a light coat of lithium soap base glycol grease to the entire outer circumference of the rear disc brake piston where it contacts the rear disc brake cylinder.

    3. Install the cylinder boot to the rear disc brake piston.

    4. Install the rear disc brake piston to the disc brake cylinder assembly.

      Note

      Do not forcibly install the piston to the disc brake cylinder assembly.

  5. INSTALL CYLINDER BOOT


    1. A002N9YE01
      Text in Illustration
      *1 Cylinder Boot

      Using SST and a hammer, install the boot to the rear disc brake cylinder assembly.

      SST
      09710-20011   ( 09710-06051 )

      Note


      • Make sure the cylinder boot is securely installed to the groove of the disc brake cylinder and piston.

      • Do not damage the cylinder boot.