REAR BRAKE REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

PROCEDURE


  1. REMOVE REAR WHEEL

  2. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  3. DISCONNECT REAR BRAKE FLEXIBLE HOSE


    1. A002LZN

      Remove the union bolt and rear flexible hose gasket, and disconnect the rear brake flexible hose from the rear disc brake cylinder assembly.

  4. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A002PL1

      Hold the rear disc brake cylinder slide pins and remove the 2 bolts and rear disc brake cylinder assembly.

  5. REMOVE REAR DISC BRAKE PAD


    1. A002NK9

      Remove the 2 disc brake pads from the rear disc brake cylinder mounting.

  6. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. A002M6X

      Remove the rear disc brake pad support plates from the disc brake cylinder mounting.

      Note

      Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be installed to its original position.

  7. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A002OP6

      Remove the 2 rear disc brake cylinder slide pins from the disc brake cylinder mounting.

  8. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSH


    1. A002OUD

      Using a screwdriver, remove the rear disc brake cylinder slide bush from the rear disc brake cylinder slide pin.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Do not damage the rear disc brake cylinder slide pin.

  9. REMOVE REAR DISC BRAKE BUSH DUST BOOT


    1. A002QG8

      Remove the 2 rear disc brake bush dust boots from the rear disc brake cylinder mounting.

  10. REMOVE REAR DISC BRAKE CYLINDER MOUNTING


    1. A002LID

      Remove the 2 bolts and rear disc brake cylinder mounting from the axle carrier.

  11. REMOVE REAR DISC


    1. A002OZZE01
      Text in Illustration
      *1 Matchmark

      Place matchmarks on the disc and axle hub.

    2. Release the parking brake.

    3. Remove the shoe adjusting hole plug from the rear disc.

    4. A002PFW

      Turn the shoe adjuster until the disc turns freely, and then remove the disc.

    5. Install the shoe adjusting hole plug to the rear disc.