FRONT BRAKE INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL FRONT DISC


    1. A002PUUE01
      Text in Illustration
      *1 Matchmark

      Align the matchmarks of the disc and axle hub, and install the front disc.

      Note

      When replacing the front disc with a new one, select an installation position where the front disc has the smallest runout.

  2. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING


    1. A002M4L

      Install the disc brake cylinder mounting to the steering knuckle with the 2 bolts.

      Torque:
      107 N*m  { 1089 kgf*cm, 79 ft.*lbf }

  3. INSTALL FRONT DISC BRAKE BUSH DUST BOOT


    1. A002Q90E01
      Text in Illustration
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the entire circumference of 2 new front disc brake bush dust boots where they contact the front disc brake cylinder mounting, and the entire inner circumference of both ends of the boots.

      Note

      Apply a sufficient amount of lithium soap base glycol grease to the entire circumference of the front disc brake bush dust boot and front disc brake cylinder mounting contact surfaces.

      Tech Tips

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to the front disc brake bush dust boot.

    2. Install the 2 front disc brake bush dust boots to the disc brake cylinder mounting.

  4. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSH


    1. A002Q10E01
      Text in Illustration
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the front disc brake cylinder slide pin as shown in the illustration.

    2. Install a new front disc brake cylinder slide bush to the front disc brake cylinder slide pin.

  5. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. A002MZTE01
      Text in Illustration
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the sliding part and the seal surface of the 2 front disc brake cylinder slide pins.

    2. A002MOU

      Install the 2 front disc brake cylinder slide pins to the disc brake cylinder mounting.

  6. INSTALL FRONT DISC BRAKE PAD SUPPORT PLATE


    1. A002LWW

      Install 2 new front disc brake pad support plates LH and 2 new front disc brake pad support plates RH to the front disc brake cylinder mounting.

      Note

      Be sure to install each front disc brake pad support plate in the correct position and direction.

  7. INSTALL FRONT DISC BRAKE PAD


    1. A002N08

      Install the 2 disc brake pads to the disc brake cylinder mounting.

      Note

      Make sure there is no oil or grease on the friction surfaces of the disc brake pads or the front disc.

  8. INSTALL DISC BRAKE CYLINDER ASSEMBLY


    1. A002LPN

      Hold the front disc brake cylinder slide pins and install the disc brake cylinder assembly to the disc brake.

    2. A002O86

      Install a new lower bolt to the front disc brake cylinder.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }
    3. A002OI5

      Support the brake cylinder slide pin as shown in the illustration.

    4. Install a new upper bolt to the front disc brake cylinder.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  9. CONNECT FRONT FLEXIBLE HOSE


    1. A002M5D

      Insert a new gasket and connect the front flexible hose to the disc brake cylinder assembly with a new union bolt.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

      Tech Tips

      Insert the flexible hose lock securely into the lock hole in the disc brake cylinder.

  10. REMOVE CENTER COWL TOP VENTILATOR LOUVER

    Click here

  11. BLEED BRAKE LINE

    Click here

  12. BLEED AIR FROM CLUTCH LINE (for 1ZR-FAE with Manual Transaxle)

    Click here

  13. BLEED AIR FROM CLUTCH LINE (for 2ZR-FAE with Manual Transaxle)

    Click here

  14. BLEED CLUTCH LINE (for 1WW)

    Click here

  15. INSTALL CENTER COWL TOP VENTILATOR LOUVER

    Click here

  16. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }