BRAKE PEDAL INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY


    1. A002MW8

      Install the nut to the brake pedal support sub-assembly.

    2. A002MCEE05
      Text in Illustration
      *A for LHD
      *B for RHD

      Install the brake pedal support sub-assembly with the 4 nuts. Tighten the 4 nuts uniformly in alphabetical order.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }
    3. A002M40E02
      Text in Illustration
      *A for LHD
      *B for RHD

      Install the brake pedal support sub-assembly to the instrument panel reinforcement with the bolt.

      Torque:
      24 N*m  { 241 kgf*cm, 17 ft.*lbf }

  2. INSTALL STOP LIGHT SWITCH ASSEMBLY


    1. Install the stop light switch assembly Click here.

  3. INSTALL PUSH ROD PIN


    1. A002P53E01
      Text in Illustration
      *A for LHD
      *B for RHD
      *1 Lithium soap base glycol grease

      Apply lithium soap base glycol grease to the push rod pin.

    2. Connect the brake master cylinder push rod to the brake pedal with the push rod pin and install a new clip as shown in the illustration.

  4. INSTALL BRAKE PEDAL RETURN SPRING


    1. A002O4ZE02
      Text in Illustration
      *A for LHD
      *B for RHD

      Install the brake pedal return spring between the brake pedal support sub-assembly and brake master cylinder push rod clevis.

  5. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

    Click here

  6. INSPECT BRAKE PEDAL FREE PLAY

    Click here

  7. INSPECT BRAKE PEDAL RESERVE DISTANCE

    Click here

  8. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY


    1. Install the lower No. 1 instrument panel airbag assembly Click here.

  9. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY


    1. Install the upper instrument panel sub-assembly Click here.