FUEL TANK INSTALLATION

PROCEDURE


  1. INSTALL FUEL TANK ASSEMBLY


    1. Set the fuel tank on a transmission jack.

    2. Lift up the transmission jack.

      Note

      Be careful not to cut the wiring.

    3. A002OWI

      Install the fuel tank and 2 fuel tank bands with the 4 bolts.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

  2. CONNECT FUEL HOSE

    A002N6BE01
    *1 Top
    *2 LH Side

    1. Connect the No. 1 charcoal canister outlet hose.

    2. Connect the fuel tank vent hose as shown in the illustration.

      Note

      Be sure to tighten the hose clamp so that it is at the correct angle.

    3. Connect the fuel tank to filler pipe hose as shown in the illustration.

      Note

      Be sure to tighten the hose clamp so that it is at the correct angle.

  3. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A002PZ9E01
      Text in Illustration
      *1 O-Ring
      *2 Fuel Pipe
      *3 Retainer
      *4 Nylon Tube

      Connect the fuel tank main tube.

      Tech Tips

      Push the parts together firmly until a "click" sound is heard.

      Note


      • Before installing the tube connectors to the pipes, check if there is any damage or foreign matter in the connectors.

      • After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.

  4. CONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A002M4AE02
      Text in Illustration
      *1 O-Ring
      *2 Fuel Pipe
      *3 Retainer
      *4 Nylon Tube

      Push the tube connector onto the fuel pipe and install the retainer.

      Note


      • Check if there is any damage or foreign objects on the connection part of the fuel pipe.

      • After connecting, check if the fuel pipe and connector are securely connected by pulling on them.

  5. CONNECT PARKING BRAKE CABLE


    1. A002NC2

      Connect the parking brake cable with the 2 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  6. INSTALL NO. 1 FUEL TANK PROTECTOR


    1. A002PKN

      Install the No. 1 fuel tank protector with the 4 clips.

  7. INSTALL REAR FLOOR SIDE MEMBER BRACE SUB-ASSEMBLY


    1. A002MZIE01
      Text in Illustration
      *1 Clip

      Install the rear floor side member brace with the clip and 4 bolts.

      Torque:
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

  8. INSTALL REAR FLOOR SIDE MEMBER COVER RH


    1. A002NK2

      Install the rear floor side member cover with the nut and 2 bolts.

  9. INSTALL REAR FLOOR SIDE MEMBER COVER LH


    1. A002LZM

      Install the rear floor side member cover with the nut and 2 bolts.

  10. INSTALL FRONT FLOOR CENTER COVER LH


    1. A002Q12E01
      Text in Illustration
      *1 Grommet

      Install the front floor center cover with the nut and grommet.

  11. INSTALL FRONT FLOOR CENTER COVER RH


    1. A002PMUE02
      Text in Illustration
      *1 Grommet

      Install the front floor center cover with the nut and grommet.

  12. INSTALL EXHAUST PIPE ASSEMBLY


    1. Install the exhaust pipe Click here.

  13. CONNECT FUEL PUMP CONNECTOR


    1. A002P9M

      Connect the fuel pump connector.

  14. ADD FUEL

  15. INSTALL FUEL TANK CAP ASSEMBLY

  16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  17. INSPECT FUEL LEAK

    Click here

  18. INSTALL REAR FLOOR SERVICE HOLE COVER

    Click here

  19. INSTALL REAR CENTER SEAT ASSEMBLY (w/ REAR CENTER SEAT ASSEMBLY)


    1. Install the rear center seat Click here.

  20. INSTALL REAR NO. 1 SEAT ASSEMBLY (w/ REAR NO. 1 SEAT ASSEMBLY)


    1. Install the rear No. 1 seat Click here.