| DTC Code | DTC Name |
|---|---|
| P0087 | Fuel Rail / System Pressure - Too Low |
| P1092 | Maximum Positive Deviation of Rail Pressure Exceeded Concerning Set Flow of Fuel |
| P1094 | Rail Pressure below Threshold during Start |
| P1097 | Minimum Rail Pressure Exceeded |
| P1099 | Maximum Positive Deviation of Rail Pressure Exceeded Concerning Set Value PCV |
DESCRIPTION
For information on the fuel system, refer to System Description Click here.
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P0087 | One of following conditions is met (1 trip detection logic):
Tech Tips The detection standard value is calculated according to the engine speed and vehicle speed. |
|
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P1092 | When positive control deviation is more than 20000 kPa and volumetric flow via fuel quantity control valve reaches or exceeds the threshold for 0.9 seconds. (3 trip detection logic) |
|
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P1094 | When the common rail internal pressure is 18000 kPa or lower regardless of whether the engine speed is 160 rpm or higher after the engine is started, a counter is increased every 10 msec. If the counter exceeds a predetermined value for 0.6 seconds. (3 trip detection logic) |
|
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P1097 | Common rail internal pressure is less than 12000 to 14000 kPa (varies with engine speed) for 0.3 seconds. (3 trip detection logic) |
|
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P1099 | When rail pressure control is performed according to the pressure discharge valve, the positive control deviation is 15000 kPa or higher for 0.75 seconds. (3 trip detection logic) |
|
| DTC No. | Data List |
|---|---|
| P0087 P1092 P1094 P1097 P1099 |
|
CAUTION / NOTICE / HINT
Note
When replacing the ECM and/or injector assembly, the ECM needs Registration and Initialization Click here.
After replacing the fuel supply pump assembly, the ECM needs initialization Click here.
After replacing the pressure discharge valve, the ECM needs initialization Click here.
Inspect the fuses for circuits related to this system before performing the following inspection procedure.
Tech Tips
When the ECM must be replaced, before replacing the ECM, perform the "Learning Values Save" function using the GTS. Then after installing the new ECM, perform all of the initialization/registrations for the "Learning Values Write" function by following the instructions shown on the GTS display.
Read freeze frame data using the GTS. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred.
PROCEDURE
CHECK ANY OTHER DTCS OUTPUT
Connect the GTS to the DLC3.
Turn the ignition switch to ON and turn the GTS on.
Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
Read the DTCs.
| Result | Proceed to |
|---|---|
| DTC P0087, P1092, P1094, P1097 and/or P1099 | A |
| DTC P0087, P1092, P1094, P1097 and/or P1099 and other DTCs | B |
Tech Tips
If any DTCs other than P0087, P1092, P1094, P1097 and/or P1099 are output, troubleshoot those DTCs first.
| B |
|
GO TO DTC CHART Click here |
| A |
|
CHECK FUEL RECEIVER GAUGE (AMOUNT OF FUEL)
Check if the fuel level is low.
| Result | Proceed to |
|---|---|
| The indicator (fuel warning light) is illuminated | A |
| The indicator (fuel warning light) is not illuminated | B |
| B |
|
CLEAR DTC Click here |
| A |
|
ADD FUEL
| NEXT |
|
CHECK FUEL PUMP OPERATION AND INSPECTFOR FUEL LEAK
Check the fuel pump operation and for fuel leaks Click here.
Tech Tips
If the fuel pump operation cannot be performed, inspect the fuel pump control circuit Click here.
| NEXT |
|
CHECK WHETHER DTC OUTPUT RECURS (DTC P0087, P1092, P1094, P1097 AND/OR P1099)
Connect the GTS to the DLC3.
Turn the ignition switch to ON and turn the GTS on.
Clear the DTCs Click here.
Turn the ignition switch off and wait for 60 seconds or more [A].
Perform road test [B].
Repeat [A] and [B] for the number of trips detected.
Enter the following menus: Engine and ECT / Trouble Codes.
Read the DTCs.
| Result | Proceed to |
|---|---|
| No DTC output | A |
| DTC P0087, P1092, P1094, P1097 and/or P1099 | B |
| A |
|
DTC CAUSED BY RUNNING OUT OF FUEL |
| B |
|
CLEAR DTC
Connect the GTS to the DLC3.
Turn the ignition switch to ON and turn the GTS on.
Clear the DTCs Click here.
| NEXT |
|
CHECK ENGINE STARTING CONDITION
Check the engine starting condition.
| OK |
|---|
| The engine can be started within 4 seconds. |
Note
Just after starting the engine, visually check for fuel leaks from the fuel supply pump assembly, the injector assemblies, the common rail assembly, and the fuel pipes in high-pressure areas.
| OK |
|
CHECK PRESSURE DISCHARGE VALVE Click here |
| NG |
|
CHECK FUEL PRESSURE (LOW PRESSURE)
Check the fuel pressure Click here.
| OK |
|
CHECK PRESSURE DISCHARGE VALVE Click here |
| NG |
|
CHECK AND REPLACE FUEL INLET PIPE
Check the following items (fuel line from fuel tank to supply pump), and repair or replace the malfunctioning part if necessary.
Check for fuel filter clogging.
Check for fuel freezing in the fuel line when the cold condition.
Check for clogging or leaks in the fuel pipe and hose between the fuel tank and fuel supply pump assembly.
| NEXT |
|
CHECK PRESSURE DISCHARGE VALVE
Inspect the pressure discharge valve Click here.
Perform active test.
Connect the GTS to the DLC3.
Turn the ignition switch to ON and turn the GTS on.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Actuator Test of Pressure Control Valve / Data List / Dutycycle Output of Rail Pressure Control Valve.
| OK |
|---|
| The value of "Dutycycle Output of Rail Pressure Control Valve" changes according to the amount "Actuator Test of Pressure Control Valve" is operated. |
| NG |
|
REPLACE PRESSURE DISCHARGE VALVE Click here |
| OK |
|
CHECK FUEL SUPPLY PUMP ASSEMBLY
Remove the fuel quantity control valve and visually check that there are no foreign objects such as scraps in the fuel supply pump assembly.
| OK |
|---|
| No foreign objects present. |
Tech Tips
If foreign objects are present, replace all parts of the high pressure fuel system (fuel supply pump assembly, common rail assembly and fuel hose), and then check that there are no foreign objects such as scraps in the low pressure fuel system (inner part of the fuel tank, low pressure fuel pump and fuel hose).
Check the data list.
Connect the GTS to the DLC3.
Turn the ignition switch to ON and turn the GTS on.
Start the engine.
Enter the following menus: Powertrain / Engine and ECT / Data List / Target Common Rail Pressure and Common Rail Pressure.
Check that the internal fuel pressure of the common rail is within the specification below.
| OK |
|---|
| Common Rail Pressure is within +/-10000 kPa of Target Common Rail Pressure when the engine is idling and running at 3000 rpm without load. |
| NG |
|
REPLACE FUEL SUPPLY PUMP ASSEMBLY Click here |
| OK |
|
PERFORM ACTIVE TEST USING GTS (FUEL BALANCING COMPENSATION (FBC))
Tech Tips
If the Active Test cannot be performed due the engine failing to start, replace the injector assembly and proceed to procedure 13, "CHECK WHETHER DTC OUTPUT RECURS (DTC P0087, P0088, P1092 or P1094)".
Connect the GTS to the DLC3.
Turn the ignition switch to ON and turn the GTS on.
Start the engine.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Fuel Balancing Compensation (FBC) / Data List / Cylinder 1 Quantity Compensation to Cylinder 4 Quantity Compensation.
Read the value.
| Standard value |
|---|
| -5.0 to 4.0 mg/stk |
| NG |
|
REPLACE INJECTOR ASSEMBLY Click here |
| OK |
|
CHECK WHETHER DTC OUTPUT RECURS (DTC P0087, P0088, P1092 or P1094)
Connect the GTS to the DLC3.
Turn the ignition switch to ON and turn the GTS on.
Clear the DTCs Click here.
Turn the ignition switch off and wait for 60 seconds or more [A].
Perform road test [B].
Repeat [A] and [B] for the number of trips detected.
Enter the following menus: Engine and ECT / Trouble Codes.
Read the DTCs.
| Result | Proceed to |
|---|---|
| No DTC output | A |
| DTC P0087, P0088, P1092 or P1094 | B |
| A |
|
END |
| B |
|
REPLACE FUEL PRESSURE SENSOR Click here |
REPLACE PRESSURE DISCHARGE VALVE
Replace the pressure discharge valve Click here.
Perform the fuel PCV compensation value reset Click here.
| NEXT |
|
CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Click here |
REPLACE FUEL SUPPLY PUMP ASSEMBLY
Replace the fuel supply pump assembly Click here.
Perform the supply pump learning value reset Click here.
| NEXT |
|
CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Click here |
REPLACE INJECTOR ASSEMBLY
Replace the injector assembly of malfunctioning cylinder Click here.
Register the injector assembly compensation code Click here.
| NEXT |
|
CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Click here |
REPLACE FUEL PRESSURE SENSOR
Replace the fuel pressure sensor Click here.
| NEXT |
|
CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
Connect the GTS to the DLC3.
Turn the ignition switch to ON and turn the GTS on.
Clear the DTCs Click here.
Turn the ignition switch off and wait for 60 seconds or more [A].
Perform road test [B].
Repeat [A] and [B] for the number of trips detected.
Enter the following menus: Engine and ECT / Trouble Codes.
Confirm that the DTC is not output again.
| NEXT |
|
END |