REAR AXLE BEAM INSTALLATION

PROCEDURE


  1. INSTALL REAR AXLE CARRIER BUSHING LH


    1. A002NXPE14
      Text in Illustration
      *1 Matchmark

      Align the arrow mark on a new rear axle carrier bushing LH with the matchmark on the rear axle beam assembly and temporarily install the rear axle carrier bushing LH to the rear axle beam assembly.

      Note

      Be sure to install the bushing in the correct direction.

    2. A002PI3E08
      *1 Upper side of the vehicle
      *2 Front of the vehicle
      *3 Mark

      Turn the rear axle carrier bushing LH so that its position is as shown in the illustration.

    3. Using SST, press the bushing LH into the rear axle beam assembly.

      Text in Illustration
      *1 Hold
      *2 Turn
      SST
      09710-04101
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051, 09957-04010, 09958-04011 )
      09950-60010   ( 09951-00620 )
      A002NGTE01

      Note

      Do not damage the rubber portion when installing the bushing.

  2. INSTALL REAR AXLE CARRIER BUSHING RH

    Tech Tips

    Perform the same procedure as for the LH side.

  3. TEMPORARILY INSTALL REAR AXLE BEAM ASSEMBLY


    1. A002OBGE08
      *1 for LH Side:
      *2 for RH Side:

      Temporarily install the rear axle beam assembly with the 2 bolts.

  4. INSTALL REAR COIL SPRING UPPER INSULATOR LH

    Click here

  5. INSTALL REAR COIL SPRING LOWER INSULATOR LH

  6. INSTALL REAR COIL SPRING LH

    Click here

  7. INSTALL REAR COIL SPRING UPPER INSULATOR RH

    Tech Tips

    Perform the same procedure as for the LH side.

  8. INSTALL REAR COIL SPRING LOWER INSULATOR RH

  9. INSTALL REAR COIL SPRING RH

    Tech Tips

    Perform the same procedure as for the LH side.

  10. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY LH


    1. A002MT8

      Slowly raise the engine lift and temporarily install the rear shock absorber LH to the rear axle beam assembly with the bolt and nut.

      Tech Tips

      Support the rear shock absorber assembly LH at a position where it compresses by approximately 20 to 30 mm (0.787 to 1.18 in.).

  11. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  12. INSTALL REAR DISC BRAKE DUST COVER SUB-ASSEMBLY LH

  13. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH

    Click here

  14. INSTALL REAR DISC BRAKE DUST COVER SUB-ASSEMBLY RH

  15. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  16. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A002O7I

      Connect the No. 3 parking brake cable with the bolt.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }
    2. A002LRG

      Attach the clamp.

    3. Install the casing cap with the bolt.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  17. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY

    Tech Tips

    Perform the same procedure as for the No. 3 parking brake cable assembly.

  18. INSTALL NO. 4 REAR BRAKE TUBE

    A002QM8

    1. Install the No. 4 rear brake tube to the rear axle beam with the nut.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  19. INSTALL NO. 3 REAR BRAKE TUBE

    Tech Tips

    Perform the same procedure as for the No. 4 rear brake tube.

  20. CONNECT REAR FLEXIBLE HOSE LH


    1. A002PIXE01
      Text in Illustration
      *1 Union Nut Wrench

      Connect the rear flexible hose LH with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Using a union nut wrench, connect the No. 4 rear brake tube to the rear flexible hose LH while holding the rear flexible hose LH with a wrench.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note


      • Do not kink or damage the brake tube.

      • Do not allow any foreign matter such as dirt and dust to enter the brake tube.

      • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  21. CONNECT REAR FLEXIBLE HOSE RH


    1. A002O1IE02
      Text in Illustration
      *1 Union Nut Wrench

      Connect the rear flexible hose RH with a new clip.

      Note

      Make sure the clip is completely pushed in.

    2. Using a union nut wrench, connect the No. 3 rear brake tube to the rear flexible hose RH while holding the rear flexible hose RH with a wrench.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note


      • Do not kink or damage the brake tube.

      • Do not allow any foreign matter such as dirt and dust to enter the brake tube.

      • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  22. CONNECT REAR BRAKE FLEXIBLE HOSE (for LH Side)


    1. Connect the rear flexible hose with a new clip.

      Note

      Make sure the clip is completely pushed in.

    2. A002O7M

      Using a union nut wrench, connect the brake tube to the rear brake flexible hose while holding the rear brake flexible hose with a wrench.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note


      • Do not kink or damage the brake tube.

      • Do not allow any foreign matter such as dirt and dust to enter the brake tube.

      • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  23. CONNECT REAR BRAKE FLEXIBLE HOSE (for RH Side)

    Tech Tips

    Perform the same procedure as for the LH side.

  24. CONNECT SKID CONTROL SENSOR WIRE (for LH Side)


    1. A002LS5

      Connect the skid control sensor wire connector to the skid control sensor.

      Note


      • To prevent interference with other parts, do not twist the painted line areas of the sensor wire when installing it.

      • Do not twist the sensor wire when installing the clamp.

    2. Attach the 2 grommets.

    3. A002QMR

      Install the sensor clamp with the nut.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note

      Do not twist the sensor wire when installing the clamp.

  25. CONNECT SKID CONTROL SENSOR WIRE (for RH Side)

    Tech Tips

    Perform the same procedure as for the LH side.

  26. INSTALL PARKING BRAKE ASSEMBLY


    1. Install the parking brake assembly Click here.

  27. BLEED BRAKE SYSTEM

    Tech Tips

    Refer to the Bleeding procedures for the brake system Click here.

  28. ADJUST PARKING BRAKE LEVER TRAVEL

    Tech Tips

    Refer to the Adjust Parking Brake Lever Travel procedures Click here.

  29. STABILIZE SUSPENSION

    Click here

  30. TIGHTEN REAR AXLE BEAM ASSEMBLY


    1. A002OBGE10
      *1 LH Side:
      *2 RH Side:

      Tighten the left and right bolts of the rear axle beam assembly.

      Torque:
      135 N*m  { 1376 kgf*cm, 99 ft.*lbf }

      Note

      Make sure that all tires of the vehicle are on the ground and the vehicle is unloaded.

  31. TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH


    1. A002QT1

      Hold the nut and tighten the bolt.

      Torque:
      90 N*m  { 918 kgf*cm, 66 ft.*lbf }

      Note


      • Do not turn the nut.

      • Make sure that all tires of the vehicle are on the ground and the vehicle is unloaded.

  32. TIGHTEN REAR SHOCK ABSORBER ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  33. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY RH (w/ HID Headlight)

    Click here

  34. INSTALL REAR FLOOR SIDE MEMBER BRACE SUB-ASSEMBLY

    Click here

  35. INSTALL REAR FLOOR SIDE MEMBER COVER LH

    Click here

  36. INSTALL REAR FLOOR SIDE MEMBER COVER RH

    Click here

  37. INSPECT REAR WHEEL ALIGNMENT


    1. Inspect the rear wheel alignment Click here.

  38. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  39. INSPECT SPEED SENSOR SIGNAL

    Click here

  40. INITIALIZE HEIGHT CONTROL SENSOR SIGNAL (w/ HID Headlight)


    1. Initialize the height control sensor signal Click here.

  41. INSPECT AND ADJUST HEADLIGHT AIMING (w/ HID Headlight)


    1. Inspect and adjust the headlight aiming Click here.