FRONT AXLE HUB INSTALLATION

PROCEDURE


  1. INSTALL FRONT AXLE HUB SUB-ASSEMBLY LH


    1. Hold the front axle assembly in a vise between aluminum plates.

      Note

      When using a vise, do not overtighten it.

    2. Install the front brake dust cover to the steering knuckle.

    3. A002PNM

      Install the front axle hub sub-assembly with the 4 bolts.

      Torque:
      96 N*m  { 979 kgf*cm, 71 ft.*lbf }

      Note

      Do not place the magnet rotor side of the hub bearing so that it is facing downward, and do not allow the magnet rotor side to become damaged or contact foreign matter.

  2. INSTALL FRONT AXLE ASSEMBLY LH


    1. A002LVNE10
      Text in Illustration
      *1 Matchmark

      Align the matchmarks and install the front drive shaft assembly to the front axle hub sub-assembly.

    2. A002OZQ

      Install the front axle assembly to the front shock absorber assembly with coil spring with the 2 bolts and 2 nuts.

      Torque:
      240 N*m  { 2447 kgf*cm, 177 ft.*lbf }

      Note

      Be careful not to damage the drive shaft boot or the magnet rotor of the hub and bearing.

  3. CONNECT FRONT NO. 1 SUSPENSION LOWER ARM SUB-ASSEMBLY LH


    1. A002OS8

      Connect the suspension lower arm to the lower ball joint with the bolt and 2 nuts.

      Torque:
      89 N*m  { 908 kgf*cm, 66 ft.*lbf }

      Note

      Do not angle past full bound or full rebound when bushing is tightened.

  4. CONNECT TIE ROD END SUB-ASSEMBLY LH

    Click here

  5. INSTALL FRONT DISC


    1. A002NPTE08
      Text in Illustration
      *1 Matchmark

      Align the matchmarks of the disc and axle hub and install the disc.

  6. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH


    1. A002Q9T

      Install the front disc brake cylinder assembly to the steering knuckle with the 2 bolts.

      Torque:
      107 N*m  { 1089 kgf*cm, 79 ft.*lbf }
  7. INSTALL FRONT AXLE SHAFT NUT LH


    1. Clean the threaded parts on the drive shaft and a new axle shaft nut using a non-residue solvent.

      Note


      • Be sure to perform this work for a new drive shaft.

      • Keep the threaded parts free of oil and foreign objects.

    2. A002QX1

      Using a 30 mm socket wrench, temporarily install the axle shaft nut.

      Torque:
      for Gasoline Engine
      216 N*m  { 2203 kgf*cm, 159 ft.*lbf }
      for Diesel Engine
      292 N*m  { 2978 kgf*cm, 215 ft.*lbf }

      Tech Tips

      Stake the nut after inspecting for looseness and runout in the following steps.

  8. REMOVE DISC BRAKE CYLINDER ASSEMBLY LH

  9. REMOVE FRONT DISC

  10. INSPECT FRONT AXLE HUB BEARING LOOSENESS

    Click here

  11. INSPECT FRONT AXLE HUB RUNOUT

    Click here

  12. INSTALL FRONT DISC


    1. A002NPTE08
      Text in Illustration
      *1 Matchmark

      Align the matchmarks of the disc and axle hub and install the disc.

      Note

      When replacing the disc with a new one, select the installation position where the front disc has the smallest runout.

  13. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH


    1. A002Q9T

      Install the front disc brake cylinder assembly to the steering knuckle with the 2 bolts.

      Torque:
      107 N*m  { 1089 kgf*cm, 79 ft.*lbf }
  14. INSTALL FRONT FLEXIBLE HOSE


    1. A002OIA

      Install the front flexible hose to the steering knuckle with the bolt.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
  15. CONNECT FRONT SPEED SENSOR LH


    1. A002MJN

      Install the front speed sensor wire and front flexible hose to the front shock absorber with the bolt, and attach the clamp.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

      Tech Tips

      Install the front flexible hose first and then the speed sensor wire bracket.

      Note

      Do not twist the front speed sensor wire when installing it.

    2. A002QL3

      Install the front speed sensor to the steering knuckle with the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note

      Do not twist the front speed sensor wire when installing the front speed sensor

  16. STAKE FRONT AXLE SHAFT NUT LH


    1. A002OS0

      Using a chisel and a hammer, stake the front axle shaft nut.

  17. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }
  18. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT


    1. Inspect and adjust the front wheel alignment Click here.

  19. CHECK SPEED SENSOR SIGNAL

    Click here