FRONT DRIVE SHAFT ASSEMBLY(for 1ZR-FAE, 2ZR-FAE) DISASSEMBLY

PROCEDURE


  1. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH


    1. A002N8B

      Using a screwdriver, remove the hole snap ring.

  2. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING RH

    Tech Tips

    Use the same procedures described for the LH side.

  3. REMOVE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP LH


    1. A002MFX

      Using needle-nose pliers, remove the inboard joint boot clamp, as shown in the illustration.

  4. REMOVE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Use the same procedures described for the LH side.

  5. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP LH


    1. A002PDK

      Using pliers, remove the inboard joint boot clamp as shown in the illustration.

  6. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Use the same procedures described for the LH side.

  7. REMOVE FRONT AXLE INBOARD JOINT BOOT


    1. Remove the boot from the inboard joint.

  8. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY LH


    1. Remove any old grease from the inboard joint.

    2. A002M9ME22
      Text in Illustration
      *1 Matchmark

      Put matchmarks on the inboard joint tulip and outboard joint shaft.

      Note

      Do not punch the marks.

    3. Remove the inboard joint from the outboard joint shaft.

  9. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  10. REMOVE FRONT DRIVE INNER SHAFT INNER SHAFT SNAP RING LH


    1. A002PTN

      Using a snap ring expander, remove the shaft snap ring.

    2. A002MYQE04
      Text in Illustration
      *1 Matchmark

      Put matchmarks on the outboard joint shaft and tripod.

    3. Using a brass bar and hammer, tap off the tripod from the outboard joint shaft.

      Note

      Do not tap the rollers.

    4. Remove the inboard joint boot and inboard joint boot clamp.

  11. REMOVE FRONT DRIVE INNER SHAFT INNER SHAFT SNAP RING RH

    Tech Tips

    Use the same procedures described for the LH side.

  12. REMOVE DRIVE SHAFT DAMPER SETTING CLAMP RH


    1. A002NXA

      Using pliers, remove the drive shaft damper clamp as shown in the illustration.

  13. REMOVE FRONT DRIVE SHAFT DAMPER RH


    1. Remove the front drive shaft damper from the outboard joint shaft.

  14. REMOVE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP LH


    1. A002OTL

      Using pliers, remove the outboard joint boot clamp as shown in the illustration.

  15. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP LH


    1. A002P68

      Using pliers, remove the outboard joint boot clamp as shown in the illustration.

  16. REMOVE FRONT AXLE OUTBOARD JOINT BOOT


    1. Remove the outboard joint boot from the outboard joint shaft.

    2. Remove any old grease from the outboard joint.

  17. REMOVE FRONT DRIVE SHAFT DUST COVER LH


    1. A002NM5E10

      Using SST and a press, press out the inboard joint to remove the dust cover.

      SST
      09950-00020

      Note

      Be careful not to drop the inboard joint.

  18. REMOVE FRONT DRIVE SHAFT DUST COVER RH

    Tech Tips

    Use the same procedures described for the LH side.