INPUT SHAFT DISASSEMBLY

PROCEDURE


  1. INSPECT 6TH GEAR THRUST CLEARANCE

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  2. INSPECT 5TH GEAR THRUST CLEARANCE

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  3. INSPECT 4TH GEAR THRUST CLEARANCE

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  4. INSPECT 3RD GEAR THRUST CLEARANCE

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  5. INSPECT 6TH GEAR RADIAL CLEARANCE

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  6. INSPECT 5TH GEAR RADIAL CLEARANCE

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  7. INSPECT 4TH GEAR RADIAL CLEARANCE

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  8. INSPECT 3RD GEAR RADIAL CLEARANCE

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  9. REMOVE REAR INPUT SHAFT BEARING SHAFT SNAP RING


    1. A002O4K

      Using a snap ring expander, remove the rear input shaft bearing shaft snap ring.

  10. REMOVE 6TH GEAR SUB-ASSEMBLY


    1. A002LMTE09

      Using SST and a press, remove the rear input shaft radial ball bearing and 6th gear from the input shaft.

      SST
      09950-00020
      09950-60010   ( 09951-00270 )
      09950-70010   ( 09951-07100 )

      Note


      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from falling.

  11. REMOVE 6TH GEAR NEEDLE ROLLER BEARING


    1. A002QO6

      Remove the 2 pieces of the 6th gear needle roller bearing from the inner 6th gear bearing race.

  12. REMOVE NO. 5 SYNCHRONIZER RING


    1. A002O0Z

      Remove the No. 5 synchronizer ring from the No. 3 transmission clutch hub.

  13. REMOVE INNER 6TH GEAR BEARING RACE


    1. A002MUH

      Remove the inner 6th gear bearing race from the input shaft.

  14. REMOVE INNER 6TH GEAR BEARING RACE LOCK BALL


    1. A002QKXE08
      Text in Illustration
      *1 Magnet Hand

      Using a magnet hand, remove the inner 6th gear bearing race lock ball from the input shaft.

  15. REMOVE NO. 3 TRANSMISSION HUB SLEEVE


    1. A002Q8P

      Remove the No. 3 transmission hub sleeve from the No. 3 transmission clutch hub.

  16. REMOVE NO. 3 SYNCHROMESH SHIFTING KEY


    1. A002N64

      Remove the 3 No. 3 synchromesh shifting keys from the No. 3 transmission clutch hub.

  17. REMOVE 5TH GEAR


    1. A002P96E12

      Using SST and a press, remove the No. 3 transmission clutch hub, No. 5 synchronizer ring and 5th gear from the input shaft.

      SST
      09950-00020

      Note


      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from falling.

  18. REMOVE 5TH GEAR NEEDLE ROLLER BEARING


    1. A002QGO

      Remove the 2 pieces of the 5th gear needle roller bearing from the inner 5th gear bearing race.

  19. REMOVE INNER 5TH GEAR BEARING RACE


    1. A002OLB

      Remove the inner 5th gear bearing race from the input shaft.

  20. REMOVE INNER 5TH GEAR BEARING RACE LOCK BALL


    1. A002P8UE03
      Text in Illustration
      *1 Magnet Hand

      Using a magnet hand, remove the inner 5th gear bearing race lock ball from the input shaft.

  21. REMOVE 4TH GEAR


    1. A002OQF

      Remove the 4th gear from the input shaft.

  22. REMOVE 4TH GEAR NEEDLE ROLLER BEARING


    1. A002PYH

      Remove the 2 pieces of the 4th gear needle roller bearing from the input shaft.

  23. REMOVE OUTER 2ND SYNCHRONIZER RING


    1. A002M9O

      Remove the outer 2nd synchronizer ring from the No. 2 transmission clutch hub.

  24. REMOVE 4TH GEAR BEARING SPACER


    1. A002PEU

      Remove the 4th gear bearing spacer from the No. 2 transmission clutch hub.

  25. REMOVE NO. 2 TRANSMISSION HUB SLEEVE


    1. A002MEY

      Remove the No. 2 transmission hub sleeve from the No. 2 transmission clutch hub.

  26. REMOVE NO. 2 SYNCHROMESH SHIFTING KEY


    1. A002N64

      Remove the 3 No. 2 synchromesh shifting keys from the No. 2 transmission clutch hub.

  27. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING


    1. A002OHM

      Using a snap ring expander, remove the No. 2 clutch hub setting shaft snap ring.

  28. REMOVE 3RD GEAR


    1. A002OWKE11

      Using SST and a press, remove the No. 2 transmission clutch hub, No. 3 synchronizer ring and 3rd gear from the input shaft.

      SST
      09950-00020

      Note


      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from falling.

  29. REMOVE 3RD GEAR NEEDLE ROLLER BEARING


    1. A002QC7

      Remove the 2 pieces of the 3rd gear needle roller bearing from the input shaft.

  30. REMOVE FRONT INPUT SHAFT BEARING


    1. A002LRE

      Using a press, press out the front input shaft bearing from the input shaft.

      Note

      Support the input shaft by hand to prevent it from falling.