MANUAL TRANSAXLE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

Note

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE


    1. Remove the engine assembly with transaxle Click here.

  2. REMOVE STARTER ASSEMBLY


    1. Remove the starter assembly Click here.

  3. REMOVE ENGINE WIRE

    A002OUC

    1. Remove the 2 bolts and engine wire.

  4. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. A002QZJ

      Disconnect the back-up light switch connector and remove the bolt and wire harness from the manual transaxle.

    2. A002MDR

      Remove the bolt, clamp and wire harness from the manual transaxle.

    3. A002NXM

      Remove the 7 bolts and manual transaxle.

  5. REMOVE FRONT ENGINE MOUNTING BRACKET


    1. A002LKC

      Remove the 4 bolts and front engine mounting bracket.

  6. REMOVE ENGINE MOUNTING BRACKET LH


    1. A002PFQ

      Remove the 4 bolts and engine mounting bracket LH.

  7. REMOVE REAR ENGINE MOUNTING BRACKET


    1. A002LN8

      Remove the 4 bolts and rear engine mounting bracket.

  8. REMOVE CLUTCH RELEASE BLEEDER TO FLEXIBLE HOSE TUBE

    A002OK1

    1. Remove the 2 bolts and disconnect the 2 clamps.

    2. Using a union nut wrench, remove the clutch release bleeder to flexible hose tube from the clutch release bleeder sub-assembly.

  9. REMOVE CLUTCH FLEXIBLE HOSE BRACKET


    1. A002QU0

      Remove the bolt and clutch flexible hose bracket from the manual transaxle.

  10. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    Click here

  11. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

    Click here

  12. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. A002N6T

      Remove the bolt and speedometer driven hole cover sub-assembly from the transaxle case.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.